Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

DIY dual port factory wastegate - only getting 5psi

Thread Tools
 
Search this Thread
 
Old 05-12-2012, 07:36 PM
  #1  
Cra$h
Instructor
Thread Starter
 
Cra$h's Avatar
 
Join Date: Mar 2005
Location: Colorado
Posts: 187
Likes: 0
Received 0 Likes on 0 Posts
Default DIY dual port factory wastegate - only getting 5psi

Hi all,

I finally got around to tackling my wastegate project and modified my factory WG as Sid (Blown 944) described a couple years ago. I then followed the diagram for the Lindsey dual port (http://www.lindseyracing.com/pics/MBCDUALPORTLLL.jpg), as I assume it should behave the same way given that it's based off the factory WG. The only thing I did differently was just add a line from the top port of the WG directly to the intake instead of T'ing the line from the intercooler pipe, as I have a 5 port vacuum manifold from Laust and had a spare port just capped off.

Additionally I also have a Greddy Profec B boost controller as opposed to an MBC.

So, when hooked up as described, I'm only getting 5psi (WG spring pressure) no matter what setting the EBC is set at. I tried reversing the hoses, and it doesn't seem to be regulated at all, boosting too much.

I'm sure I've overlooked something really dumb, but I'm not seeing it.

Thoughts?

TIA!
Old 05-12-2012, 07:49 PM
  #2  
951Saga
Burning Brakes
 
951Saga's Avatar
 
Join Date: Jul 2007
Location: Hilliard, OH
Posts: 912
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Cra$h
The only thing I did differently was just add a line from the top port of the WG directly to the intake instead of T'ing the line from the intercooler pipe.

Thoughts?
Where is the boost signal line from the intercooler pipe going?
Changing what you did differently from Sid (Blown 944) may correct your issue.
Old 05-12-2012, 08:08 PM
  #3  
blown 944
Race Car
 
blown 944's Avatar
 
Join Date: Jul 2007
Location: Firestone, Colorado
Posts: 4,826
Likes: 0
Received 4 Likes on 4 Posts
Default

Did you seal up the holes and bottom of the bottom side? If not, it won't hold pressure. The lower side has to be completely sealed. Did you pressure test it?
Old 05-12-2012, 08:12 PM
  #4  
Tom M'Guinn

Rennlist Member
 
Tom M'Guinn's Avatar
 
Join Date: Jan 2002
Location: Just CA Now :)
Posts: 12,567
Received 533 Likes on 287 Posts
Default

Is this the original profec b? If so how did you set the dip switches? Might want to revert to the manual boost controller until you are sure about the wastegate, then work on he controller. None of the dip switch settings in the manual worked for me...but was able to find a setting that worked.
Old 05-12-2012, 08:57 PM
  #5  
CurtP
Drifting
 
CurtP's Avatar
 
Join Date: May 2008
Location: Virginia Beach, VA
Posts: 2,079
Likes: 0
Received 13 Likes on 9 Posts
Default

I ran the Lindsey Clubgate as a dual port for a couple of years. I had a constant vacuum leak from the secondary side where it leaked past the valve stem. It eventually fouled the EBC's vacuum servo with carbon and I was constantly over-boosting. I replaced the vacuum servo and switched back to single port. I suspect that it will be the same issue trying to run the factory waste gate as a dual port.

Only way I'd run dual port again is to buy a waste gate made specifically for dual port.
Old 05-12-2012, 10:03 PM
  #6  
Cra$h
Instructor
Thread Starter
 
Cra$h's Avatar
 
Join Date: Mar 2005
Location: Colorado
Posts: 187
Likes: 0
Received 0 Likes on 0 Posts
Default

One additional bit of info. The system was all working fine before the mod including the EBC connected in stock single port mode.

Originally Posted by 951Saga
Where is the boost signal line from the intercooler pipe going?
Changing what you did differently from Sid (Blown 944) may correct your issue.
The boost signal is straight from the vacuum manifold on the intake manifold, instead of using a T from the IC pipe. The line from the IC pipe goes to the in side of the EBC solenoid. The only functional difference from the LR diagram is that one line is pre IC and one is post. If that alone would make the difference, I'll go put a T in so it's identical to the diagram.

Originally Posted by blown 944
Did you seal up the holes and bottom of the bottom side? If not, it won't hold pressure. The lower side has to be completely sealed. Did you pressure test it?
Yes, and yes. Both sides were holding pressure. Used two copper washers to seal between the diaphragm housing and the base.

Originally Posted by Tom M'Guinn
Is this the original profec b? If so how did you set the dip switches? Might want to revert to the manual boost controller until you are sure about the wastegate, then work on he controller. None of the dip switch settings in the manual worked for me...but was able to find a setting that worked.
Yes, original version. Dip switches are off on on off (up down down up) set for external wastegate, but not the overboost setting.



On the positive side, it does seem like the dual port mod really did improve spool up, just not sure what else I may have missed.


Thanks for all the suggestions!
Old 05-12-2012, 10:17 PM
  #7  
toddk911
Drive-by provocation guy
Rennlist Member
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Default

I have yet to hear or see any benefits to running dual port.

If you search on dual port 90 percent of the posts are all about problems. Just run in single port and eliminate that variable.
Old 05-14-2012, 08:03 AM
  #8  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,250
Received 32 Likes on 26 Posts
Default

Originally Posted by toddk911
I have yet to hear or see any benefits to running dual port.

If you search on dual port 90 percent of the posts are all about problems. Just run in single port and eliminate that variable.
What's your opinion of a shimmed standard wastegate compared to a Tial ?.
Old 05-14-2012, 09:17 AM
  #9  
Willard Bridgham 3
Addict
Rennlist Member

 
Willard Bridgham 3's Avatar
 
Join Date: May 2001
Location: Parral, Chihuahua, Mejico
Posts: 929
Likes: 0
Received 4 Likes on 4 Posts
Default

Sorry to hear about dual port problems, mine has been running fine for a couple of years.
Old 05-14-2012, 11:01 AM
  #10  
lart951
Basic Sponsor
Rennlist
Site Sponsor

 
lart951's Avatar
 
Join Date: Dec 2002
Location: California
Posts: 14,436
Received 88 Likes on 51 Posts
Default

Originally Posted by blade7
What's your opinion of a shimmed standard wastegate compared to a Tial ?.
Don't waste your time with shimmed wastegates, tial wins hands down, there is no comparison.
Old 05-14-2012, 11:31 AM
  #11  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,250
Received 32 Likes on 26 Posts
Default

Originally Posted by lart951
Don't waste your time with shimmed wastegates, tial wins hands down, there is no comparison.
I guess you're right, it's just my standard wastegate and MBC has no problem holding reasonable boost so I'm a bit wary spending the $500 or so it would cost to get one shipped to me. I expect the Tial brings the boost on a bit sooner and holds it a bit longer ?.
Old 05-14-2012, 11:50 AM
  #12  
lart951
Basic Sponsor
Rennlist
Site Sponsor

 
lart951's Avatar
 
Join Date: Dec 2002
Location: California
Posts: 14,436
Received 88 Likes on 51 Posts
Default

Originally Posted by blade7
I guess you're right, it's just my standard wastegate and MBC has no problem holding reasonable boost so I'm a bit wary spending the $500 or so it would cost to get one shipped to me. I expect the Tial brings the boost on a bit sooner and holds it a bit longer ?.
Do a search under my name I have comparison, between a shimmed wategate and a tial about 6 or 7 years ago with dyno sheets.
Old 05-14-2012, 11:52 AM
  #13  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,250
Received 32 Likes on 26 Posts
Default

Originally Posted by lart951
Do a search under my name I have comparison, between a shimmed wategate and a tial about 6 or 7 years ago with dyno sheets.
Will do .
Old 05-14-2012, 12:06 PM
  #14  
lee101315
Three Wheelin'
 
lee101315's Avatar
 
Join Date: Jul 2006
Location: Weehawken NJ
Posts: 1,583
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by toddk911
I have yet to hear or see any benefits to running dual port.

If you search on dual port 90 percent of the posts are all about problems. Just run in single port and eliminate that variable.
Aside from shimming a factory wastegate, I dont have any experience modifying wastegates.

I did eventually run a tial dual port, and I did have problems at the beginning. Mostly from not understanding how to use it, and also not using a true MBC ( you'll need an air regulator, not a ball and spring )

Stock wastegate:
Less boost in control hose, more boost in manifold

Dual port:
Less boost in control hose, less boost in manifold

Running a ball and spring type of MBC allows air to squeak through, which raises boost uncontrollably. I had problems running a dual port until I used a true MBC.

Spool up was much quicker compared to stock, but I never ran the dual port in single line mode.
Old 05-14-2012, 07:33 PM
  #15  
toddk911
Drive-by provocation guy
Rennlist Member
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by blade7
What's your opinion of a shimmed standard wastegate compared to a Tial ?.
Shimming a stock wastegate only helps a little so the Tial or a rebuilt-modified stock unit is much better than just shimming.


Quick Reply: DIY dual port factory wastegate - only getting 5psi



All times are GMT -3. The time now is 05:00 AM.