Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

Hooray more vacuum leaks! And a buzzing purge diaphragm.. WTH?

Thread Tools
 
Search this Thread
 
Old 09-10-2011, 01:15 AM
  #1  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Question Hooray more vacuum leaks! And a buzzing purge diaphragm.. WTH?

Ok... so I've been trying to track down some vacuum leaks, so I've pressurized the system and have been listening for hisses and squirting things with soapy water.. I think I've found most of them, but there seems to still be a leak somewhere behind the head.. I can hear it, but I can't find it. What makes it even weirder is that the fuel vapor purge diaphragm buzzes when the system is pressurized... That confuses me. Any ideas?

TIA
Old 09-10-2011, 02:06 PM
  #2  
tjbreen
Addict
Rennlist Member

 
tjbreen's Avatar
 
Join Date: Dec 2001
Location: Massachusetts
Posts: 412
Received 1 Like on 1 Post
Default

My vapor purge diaphram was completely blown when tested. I think many are. I replaced the piece but idle vacuum is still the same. If your diaphram was whole, would it vibrate under pressure?
Old 09-10-2011, 02:12 PM
  #3  
Scott H
Three Wheelin'
 
Scott H's Avatar
 
Join Date: Jan 2006
Location: Orlando, FL
Posts: 1,620
Likes: 0
Received 6 Likes on 6 Posts
Default

Take the FVP diaphragm assembly out of the car and hook a vacuum tester to the nipple and see if it holds vacuum. If you don't have a vacuum tester you can use your mouth... though with a fuel vapor purge that is suspect to be leaking may not be the best idea.

A Mity-Vac is invaluable with these cars. Pick up the cheapy harbor freght version and use it only for testing if vacuum holds, don't bother using it as a brake bleeding assistant, it is crap for that.
Old 09-10-2011, 03:57 PM
  #4  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by tjbreen
My vapor purge diaphram was completely blown when tested. I think many are. I replaced the piece but idle vacuum is still the same. If your diaphram was whole, would it vibrate under pressure?
I'm sure many of the diaphragms are completely blown, mine may well be also... as for the question in bold, I have no idea..

Originally Posted by Scott H
Take the FVP diaphragm assembly out of the car and hook a vacuum tester to the nipple and see if it holds vacuum. If you don't have a vacuum tester you can use your mouth... though with a fuel vapor purge that is suspect to be leaking may not be the best idea.

A Mity-Vac is invaluable with these cars. Pick up the cheapy harbor freght version and use it only for testing if vacuum holds, don't bother using it as a brake bleeding assistant, it is crap for that.
I have a Mity-Vac... although, it's never occurred to me to use it to test for vacuum leaks... doh! I've only used it for bleeding brakes (which it does quite well)

I think I'm just gonna delete the vapor purge system... it'll get rid of some spaghetti under the hood and eliminate a few vacuum lines.
Old 09-10-2011, 04:32 PM
  #5  
Scott H
Three Wheelin'
 
Scott H's Avatar
 
Join Date: Jan 2006
Location: Orlando, FL
Posts: 1,620
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by Crackership
I think I'm just gonna delete the vapor purge system... it'll get rid of some spaghetti under the hood and eliminate a few vacuum lines.
That's the way to go if you don't have to get emissions tested.
Old 09-10-2011, 10:25 PM
  #6  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Default

I think I've got it fixed... I pulled the purge system out of the car (no emissions issues here) and pressurized the system again... The only leaks I can find/hear after that are a minor one at the dipstick (the o-ring on the actual dipstick, not the one at the pan) and another very minor one at the oil cap... both are easily replaceable, and shouldn't see much vacuum from the engine (right?)

Getting rid of that vent crap really cleaned up the engine bay! I love it!
Old 09-10-2011, 10:36 PM
  #7  
alxdgr8
Rennlist Member
 
alxdgr8's Avatar
 
Join Date: Sep 2006
Location: Seattle, WA
Posts: 3,817
Received 54 Likes on 36 Posts
Default

Only a few more months and I won't have to do emissions on my 87! So I can finally transfer the plates from Indiana Now if I could avoid doing them on my Audi that would be nice, but I think I can get it to pass. And I put the cat in with clamps so it'll be easy to swap out after emissions.
Old 09-11-2011, 02:50 AM
  #8  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by alxdgr8
Only a few more months and I won't have to do emissions on my 87! So I can finally transfer the plates from Indiana Now if I could avoid doing them on my Audi that would be nice, but I think I can get it to pass. And I put the cat in with clamps so it'll be easy to swap out after emissions.
Don't they just read the OBD2 on the Audi? That's all they do on my beemer... It's still a challenge to make it pass though, stupid poorly designed secondary air injection (cat pre-warmer) system... always breaking and making the car fail emissions! It's not impossible to fix, but it may as well be... I think BMW quotes something like 60ish hours to repair it ($$$$$$$!!) And it does nothing but make the cats work a little better on cold starts

I just clear the codes and then drive it a bit, let it sit overnight and then go pass.
Old 09-11-2011, 04:25 AM
  #9  
alxdgr8
Rennlist Member
 
alxdgr8's Avatar
 
Join Date: Sep 2006
Location: Seattle, WA
Posts: 3,817
Received 54 Likes on 36 Posts
Default

Originally Posted by Crackership
Don't they just read the OBD2 on the Audi? That's all they do on my beemer... It's still a challenge to make it pass though, stupid poorly designed secondary air injection (cat pre-warmer) system... always breaking and making the car fail emissions! It's not impossible to fix, but it may as well be... I think BMW quotes something like 60ish hours to repair it ($$$$$$$!!) And it does nothing but make the cats work a little better on cold starts

I just clear the codes and then drive it a bit, let it sit overnight and then go pass.
95, so it's the last year for OBD1, which is a good thing since I don't have the factory ECU. It's just a sniffer test since it's AWD too so they can't put it on the dyno. Just do idle and 2500rpm emissions.
Old 09-11-2011, 11:06 AM
  #10  
bw993
Rennlist Member
 
bw993's Avatar
 
Join Date: Feb 2005
Location: San Diego
Posts: 1,055
Likes: 0
Received 20 Likes on 20 Posts
Default

Can you show pictures of how you bypassed/removed the purge valve?
Old 09-12-2011, 03:15 AM
  #11  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by bw993
Can you show pictures of how you bypassed/removed the purge valve?
I don't have any pics of the filter I installed, but it was just a $4 in-line fuel filter form Autozone... if you trace the evap line back to the tank, there's a junction between the plastic line and the braided fabric-stuff line... I just pulled the plastic line out, and stuffed the filter in the braided line with a hose clamp. Then, I pulled both vacuum lines off of the thermo-switch thingy on the water neck at the back of the head and plugged the one that goes to the nipple on the underside of the throttle body. I also pulled the line that connects to the J-Pipe and capped the nipple. From there it was just fishing out all of the braided fabric stuff hose out of the engine bay and removing the diaphragm. Pretty easy really.
Old 09-13-2011, 12:13 AM
  #12  
zerMATT951
Addict
Lifetime Rennlist
Member
 
zerMATT951's Avatar
 
Join Date: Apr 1999
Location: Cowtown, TX
Posts: 2,099
Likes: 0
Received 0 Likes on 0 Posts
Default

I put a cap on the throttle body port - that's one less vacuum line under the intake too.
Old 09-13-2011, 12:24 AM
  #13  
Scott H
Three Wheelin'
 
Scott H's Avatar
 
Join Date: Jan 2006
Location: Orlando, FL
Posts: 1,620
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by zerMATT951
I put a cap on the throttle body port - that's one less vacuum line under the intake too.
I removed the entire fitting and JB Welded up the hole.
Old 09-13-2011, 01:20 PM
  #14  
Crackership
Rennlist Member
Thread Starter
 
Crackership's Avatar
 
Join Date: Nov 2010
Location: Everett, WA
Posts: 1,336
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by zerMATT951
I put a cap on the throttle body port - that's one less vacuum line under the intake too.
I've planned to cap it, I just haven't had time to go get one. Plus, I'm not really sure where to find one... where did you get yours?

Originally Posted by Scott H
I removed the entire fitting and JB Welded up the hole.
That's definitely an option, I just have an aversion to doing things I cannot undo.
Old 09-13-2011, 01:40 PM
  #15  
Scott H
Three Wheelin'
 
Scott H's Avatar
 
Join Date: Jan 2006
Location: Orlando, FL
Posts: 1,620
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by Crackership
That's definitely an option, I just have an aversion to doing things I cannot undo.
I had an extra throttle body sitting around because I had broken that nipple on my original TB and bought a replacement. When I ripped the purge system out I realize I could reuse my original TB. So now I have my rebuilt/modded original in place and a rebuilt fully functional TB in my closet in case I need it in the future.


Quick Reply: Hooray more vacuum leaks! And a buzzing purge diaphragm.. WTH?



All times are GMT -3. The time now is 02:43 PM.