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Head resurface - Did they take off too much? Gurus please :D

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Old 03-02-2007, 01:15 AM
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pozican
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Default Head resurface - Did they take off too much? Gurus please :D

I had some pitting in my head, and they ended up taking off 20 thousenths.

Uhoh I thought to myself.

Is there going to be enough valve to piston clearance?

I know I'll have a higher comp ratio, so I'll be sure to turn down the boost a bit (I'm at 18psi)

I don't have a whole lot of money to be dumping in a new head, so I'm really worried.

Is there anything else I should be worried about?

Thanks guys!
-poz
Old 03-02-2007, 01:23 AM
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jmporsche944
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Thats standard I believe.. its never been resurfaced before though right?
Old 03-02-2007, 01:25 AM
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pozican
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Originally Posted by jmporsche944
Thats standard I believe.. its never been resurfaced before though right?
Nope -- Never been resurfaced.

My NA head was only 4 thousandeths so I was a little worried


Thanks man!
Old 03-02-2007, 02:57 AM
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Pauerman
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Hey Pozi,

Here's what the manual says: if you machine enough material away to get dimension "A" between 23.6mm & 23.8mm you need to use the thicker 1.4mm head gasket. If your thickness measurement is between 23.9mm & 24.1mm you can use the standard 1.1mm gasket.

Even if you go under 23.6mm you can get a custom gasket from Cometic. They make 951 head gaskets in .005"-.010" increments in thickness that will go up to .120" thick.

Old 03-02-2007, 09:48 AM
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Oddjob
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20 Thousandths will be fine to use with a standard thickness head gasket. I have taken that same amount (which was recommended by a local p-car shop) off 3 different 944T heads, used a standard thickness WF-Ring headgasket on all them.

Shop owner did tell me that if you take off too much (40 thou. +), that you can run into problems not being able to tension the cam belt on cars with the manual tensioner. The auto tensioner has a greater range of adjustment, so it does not have the same limitation. I have not run into this problem myself, but have not shaved that much off any of the heads - so I have no reason to question his info.
Old 03-02-2007, 10:05 AM
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toddk911
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Originally Posted by pozican
I had some pitting in my head, and they ended up taking off 20 thousenths.

Uhoh I thought to myself.

Is there going to be enough valve to piston clearance?

I know I'll have a higher comp ratio, so I'll be sure to turn down the boost a bit (I'm at 18psi)

I don't have a whole lot of money to be dumping in a new head, so I'm really worried.

Is there anything else I should be worried about?

Thanks guys!

-poz
Worst case, you could just get a thicker headgasket.
Old 03-02-2007, 06:12 PM
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DAR951
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Originally Posted by pozican
Is there anything else I should be worried about?

Thanks guys!
-poz
When you change the distance between the cam and the crank by milling the head, you also change the effective valve timing... If you don't go with a thicker gasket (which may also bring the distance back to spec) then you may want to think about either using an offset woodruff key or an adjustable cam gear to restore your cam timing.
Old 03-02-2007, 06:49 PM
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ibkevin
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No worries, ask me how I know...
Old 03-02-2007, 08:42 PM
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Van
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Originally Posted by DAR951
When you change the distance between the cam and the crank by milling the head, you also change the effective valve timing... If you don't go with a thicker gasket (which may also bring the distance back to spec) then you may want to think about either using an offset woodruff key or an adjustable cam gear to restore your cam timing.
+1
Old 03-03-2007, 10:13 AM
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eospeed
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I would also say dont go back there for any work.I do my own an when I surfaceed my 951 head I took off .002 an it was perfect.Now if your head was warped thats another story.But sloppy machine shops will just whack .020 off a head an not think twice its such a waste an as stated above it will change the cam timing.

E
Old 03-03-2007, 12:23 PM
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Taking 0.020" off is done on purpose, to get a slight gain in compression. It also is not enough to adversely affect cam timing, nor necessitate the need for adjustable cam gears or offset key.

Keep in mind, that rubber cam belts, made by various manufacturers, that stretch with age and loading, are not within 0.020" of the nominal spec. So how many guys check and adjust their cam timing based on slight variations in length of different cam belts - none.
Old 03-03-2007, 12:26 PM
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pozican
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Originally Posted by eospeed
I would also say dont go back there for any work.I do my own an when I surfaceed my 951 head I took off .002 an it was perfect.Now if your head was warped thats another story.But sloppy machine shops will just whack .020 off a head an not think twice its such a waste an as stated above it will change the cam timing.

E
That's not a problem, they are very competent. They took off what was needed to eliminate the pitting. Unfortunatly, there was still some left, even at .020.

On my NA they didn't take .020 off, because all that was needed to eliminate the warp was .004

Thanks for the concern though, it is what I asked for
-Alex
Old 03-03-2007, 12:26 PM
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pozican
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Originally Posted by ibkevin
No worries, ask me how I know...

Good to know
Old 03-03-2007, 12:46 PM
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Just curious, do most cylinder heads removed from our cars need to be resurfaced due to some small but measurable warping? I had my cylidner (with about 85k miles on it) head checked at a machine shop and instructed them to do whatever was needed to make it perfect (new valve guides, 5 angle valve job and check for flatness). They told me the mating surface was perfectly flat and required no milling. I was surprised it didnt need any.
Old 03-03-2007, 03:24 PM
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hosrom_951
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Jon,
You need to ensure the head is flat and true, the cylinder head on my car did not require any. But i had the head decked by 0.096mm (less than 0.1mm) as added insurance.


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