3.0l 16V Turbo Project
#46
Three Wheelin'
Join Date: Sep 2001
Location: Calgary, Alberta, Canada
Posts: 1,596
Likes: 0
Received 0 Likes
on
0 Posts
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Originally posted by Chris White
The Manifold Air Temp sensor that comes with the Tec3 is a lot quicker responding than 10 seconds.
The Manifold Air Temp sensor that comes with the Tec3 is a lot quicker responding than 10 seconds.
Originally posted by Chris White
Using a predetermined cooling data for an intercooler? Thats pretty inaccurate. Even our reasonably good sized intercoolers suffer from heat soak on the track. The heat transfer numbers can change dramatically based on ambient temps and humidity.
Using a predetermined cooling data for an intercooler? Thats pretty inaccurate. Even our reasonably good sized intercoolers suffer from heat soak on the track. The heat transfer numbers can change dramatically based on ambient temps and humidity.
To deal with the lag of the temp sensor, the ecu "guesses" temperature rise as boost rise enough so this does not happen to compensate for the slow responding temp sensors. Like Tomas said, a hard hitting turbo can change air temps by 50C in under a second.
#47
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
The "Full-Throttle" signal is generated by the KLR unit. As far as I could understand this signal is send when the throttle is opened > 65° and the correct boost level is reached. Until then the PT map is used with the AFM load.
The Manifold Air Temp sensor that comes with the Tec3 is a lot quicker responding than 10 seconds.
Temp sensors have a time response that is logaritmic, if you instantaniously change the temperature in the media that the sensor measures, then the first 10% change in the sensor output will come relatively fast, the next 10% will take longer and the last 10% will take forever.
According to Bosch datasheets their fastest temp sensor has a response time of less than 5 s. This is defined as the time it takes for the sensor to show 63% of the temp in the media after a change and with a gas speed of 6 m/s.
A MAP sensor has a response time of 1-10 ms. These sensors doesn't have the same logaritmic behaviour so the time measured is the time between 10% and 90% measurements.
A HFM5 MAF has a response time (to 63%) of less than 15 ms.
To compare this, one engine revolution at 6000 rpm takes 10 ms. Both the MAP and the MAF have a response time in that magnitude. A MAP sensor has a slight advantage in response time and due to the fact that it measures closer to the cylinder which will give it even more speed advantage.
The great advantage of MAF is that it directly measures air mass flow into the engine. Since we know that we want to mix 12.5 kg (or lb) air with 1 kg (or lb) fuel we can calculate the amount of fuel needed. This means that if you know the flow caracteristics of the injectors, you can program a MAF system that, in theory at least, will give the correct A/F ratio without any adjustments, when mounted on an engine. In reality there may have to be adjustements due to engine type and because of tolerances in the components. The bottom line is that you can sell a MAF system that is pretty much bolt on without any adjustments (fuel part only, ignition is another story) regardless of what modifications your engine has, a MAP system has to be tuned for each modification.
Does this make sense? It sometimes happens that I read my own post the next day and don't understand it...
![Confused](https://rennlist.com/forums/images/smilies/confused.gif)
#48
Instructor
Thread Starter
Join Date: Feb 2002
Location: Germany
Posts: 201
Likes: 0
Received 0 Likes
on
0 Posts
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Originally posted by Tomas L
The full load signal only depends on throttle opening (65° as you said), there is no boost relationship. This information comes from the factory workshop manual so it should be correct.
The full load signal only depends on throttle opening (65° as you said), there is no boost relationship. This information comes from the factory workshop manual so it should be correct.
![Confused](https://rennlist.com/forums/images/smilies/confused.gif)
#50
Racer
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Wow, you made a breakout box for 951. That is way cool, I am a tech in Dallas Tx and I have been wanting something like that for a long time.
How much to make me one?
How much to make me one?
#51
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Nice breakout box !
I think this is one of the most interesting threads that I have read for a long time.
My own experience consisted tuning the Marelli and Pectel management system on the Ford Cosworth 16v 2.0L engine. These are native MAP installations.
I'm still waiting for my MAP II Kit (nearly a year now) to get on with tweaking my 951.
Although I've got the hardware diagrams for the DME/KLE somewhere, is there any published information of the map locations in the eprom ?
What software are you guys using to manipulate the map and other parameters ? (The Pectel software is excellent, what's the equivalent for the DME ?)
How big is the boost retard map in the KLE ? Is the knock sensor correction data available ?
Has anyone located the ATS in the inlet manifold instead of near the (AFM) inlet ? Is the ATS correction analog or mappable ? Is there any TPS speed related enrichment ?
I agree that the disassembled program should be available for what is now an 'antique' EMS. I'd certainly be interested ...
I think this is one of the most interesting threads that I have read for a long time.
My own experience consisted tuning the Marelli and Pectel management system on the Ford Cosworth 16v 2.0L engine. These are native MAP installations.
I'm still waiting for my MAP II Kit (nearly a year now) to get on with tweaking my 951.
Although I've got the hardware diagrams for the DME/KLE somewhere, is there any published information of the map locations in the eprom ?
What software are you guys using to manipulate the map and other parameters ? (The Pectel software is excellent, what's the equivalent for the DME ?)
How big is the boost retard map in the KLE ? Is the knock sensor correction data available ?
Has anyone located the ATS in the inlet manifold instead of near the (AFM) inlet ? Is the ATS correction analog or mappable ? Is there any TPS speed related enrichment ?
I agree that the disassembled program should be available for what is now an 'antique' EMS. I'd certainly be interested ...
![Cheers](https://rennlist.com/forums/images/smilies/beerchug.gif)
#52
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
I know that part of the manual - but my measurements were different. I just put a voltmeter to the FT signal as described in the manual and watched it when I drove the car. The impression was that it needs both - at least 65° but also a certain boost.
software are you guys using to manipulate the map and other parameters ? (The Pectel software is excellent, what's the equivalent for the DME ?)
http://www.mskar.org/
You may have to write your own spec files to define where the maps are located.
Although I've got the hardware diagrams for the DME/KLE somewhere, is there any published information of the map locations in the eprom ?
Version 1
Fuel idle 1538h
Ignition idle 13ACh
Fuel part throttle 148Ch
Ignition part throttle 12CAh
Fuel WOT 1544h
Ignition WOT 1376h
Version 2
Fuel idle 18A2h
Ignition idle 17C8h
Fuel part throttle 17F6h
Ignition part throttle 16FAh
Fuel WOT 18AEh
Ignition WOT 17A6h
Version 3
Fuel idle 1ABAh
Ignition idle 19E0h
Fuel part throttle 1A0Eh
Ignition part throttle 1912h
Fuel WOT 1AC6h
Ignition WOT 19BEh
Observe that these addresses is not the start of the data area, first comes information about the size of the map, then how the axes are scaled, then comes the data.
The revlimiter is at 1171h.
How big is the boost retard map in the KLE ? Is the knock sensor correction data available ?
This is partly due to the fact that the first 4kb of the KLR:s memory is located inside the microcontroller and therefore very difficult to read. All engine specific mappings should be in the outside EPROM but since most of the program code is unaccesible it's not possible to diassemble the code.
Is the ATS correction analog or mappable ?
Is there any TPS speed related enrichment ?
It would be very helpfull to get a look at the disassembled code. The guys at APE must have a source version since they could relocated and resize the data tables. This should be set to public-domain for vintage cars...
![Confused](https://rennlist.com/forums/images/smilies/confused.gif)
Tomas
#53
Addict
Rennlist Member
Rennlist Member
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Roots-type blowers didn't die with anyone, they're still very widely used in industry, they've got their downsides, but within their limits they're a very cost-effective device to get pressure.
Sam
Sam
#54
Rennlist Member
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Transaxle,
Where did you get the connector for the breakout box? I've made a makeshift box, somewhat similar, but gave up trying to find the factory connectors. Thanks
Where did you get the connector for the breakout box? I've made a makeshift box, somewhat similar, but gave up trying to find the factory connectors. Thanks
#55
Addict
Rennlist Member
Rennlist Member
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Thomas,
Do you have any experience with the "Motronic Monitor" offered by Atlantis?
The images of the analyzer look amazing! I see that the ROM Info page of the demo shows an option for 24 or 28 pin chips - is this program only compatible with 911 Motronics?
I wonder if this is similar to the Motronic Monitor offered by Vitesse.
Vic
Do you have any experience with the "Motronic Monitor" offered by Atlantis?
The images of the analyzer look amazing! I see that the ROM Info page of the demo shows an option for 24 or 28 pin chips - is this program only compatible with 911 Motronics?
I wonder if this is similar to the Motronic Monitor offered by Vitesse.
Vic
#56
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
I've tried the Motronic Editor a little a while ago but not that much so I'm no expert.
It's compatible with the 951 but you may have to write your own definition files describing where the data maps are located. In the last version I've tried you needed to do that. I think Bengt Sweden has written definition files, he may be willing to share them.
No, this program only displays the maps in the motronic code and allows you to edit them in your computer. Then you have to program an EPROM with your edited code and put in your car.
The Vitesse program AFAIK displays engine data from the motronic as the car is running but you cannot change anything. Correct me if I'm wrong John.
Tomas
It's compatible with the 951 but you may have to write your own definition files describing where the data maps are located. In the last version I've tried you needed to do that. I think Bengt Sweden has written definition files, he may be willing to share them.
No, this program only displays the maps in the motronic code and allows you to edit them in your computer. Then you have to program an EPROM with your edited code and put in your car.
The Vitesse program AFAIK displays engine data from the motronic as the car is running but you cannot change anything. Correct me if I'm wrong John.
Tomas
#57
Instructor
Join Date: May 2002
Location: South Africa
Posts: 149
Likes: 0
Received 0 Likes
on
0 Posts
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Would any one be interested in the editor I wrote for the 28 pin DME
for the 951 only ie it isn't configurable.
here's a screen grab
A Tomas said this is purely an editor ie you have to read the contents of your DME eprom , load it into the editor, change it and save the file which you then have to write back to the eprom so it is a fairly slow process. I wrote it more for fun and to see if I could decode the data structure at the beginning of the individual maps, the throttle posn's and rpms you see are not hard coded they actually come from the datastruc before each map.
That said when I had a custom chip made for my car on the dyno we didn't use it at all! The Tuner had a real time ROM emulator and I just gave him the actual Offsets of the map we wanted to work on. He twiddled a few values to check we got a change in the torque reading on the dyno confirming we were in the right location.
Marc Skarshinski's editor that Tomas gave a link to is far more comprehensive and configurable.
I'm offering mine with the source code (written in VB6) just for geeks like me to play around with (i would include the std 28 pin DME dump file)
and see what values the factory used where. IF YOU USE IT TO TUNE YOUR CAR AND DAMAGE OCCURRS I TAKE NO RESPONSIBILITY
if you look at my code you will seet that my Offsets agree 100% with the ones that Tomas posted.
for the 951 only ie it isn't configurable.
here's a screen grab
![](http://forums.rennlist.com/upload/maxeditor.jpg)
A Tomas said this is purely an editor ie you have to read the contents of your DME eprom , load it into the editor, change it and save the file which you then have to write back to the eprom so it is a fairly slow process. I wrote it more for fun and to see if I could decode the data structure at the beginning of the individual maps, the throttle posn's and rpms you see are not hard coded they actually come from the datastruc before each map.
That said when I had a custom chip made for my car on the dyno we didn't use it at all! The Tuner had a real time ROM emulator and I just gave him the actual Offsets of the map we wanted to work on. He twiddled a few values to check we got a change in the torque reading on the dyno confirming we were in the right location.
Marc Skarshinski's editor that Tomas gave a link to is far more comprehensive and configurable.
I'm offering mine with the source code (written in VB6) just for geeks like me to play around with (i would include the std 28 pin DME dump file)
and see what values the factory used where. IF YOU USE IT TO TUNE YOUR CAR AND DAMAGE OCCURRS I TAKE NO RESPONSIBILITY
if you look at my code you will seet that my Offsets agree 100% with the ones that Tomas posted.
![bigbye](https://rennlist.com/forums/graemlins/xyxwave.gif)
#58
Instructor
Thread Starter
Join Date: Feb 2002
Location: Germany
Posts: 201
Likes: 0
Received 0 Likes
on
0 Posts
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Wouldn't it be a good idea to develop such a motronic editor in public domain? e.g. under GNU licence?
I doubt that there is a comercial market for these cars - so why don't put all experiences together?
For the breakout box : I destroyed a 944 DME and a 944 enginecable to get the connectors. I don't know how to get these from Bosch seperatly.
I can't answer all questions in detail now since i'm on the way to the F1 race at the nürburgring - 'll be back on monday...
I doubt that there is a comercial market for these cars - so why don't put all experiences together?
For the breakout box : I destroyed a 944 DME and a 944 enginecable to get the connectors. I don't know how to get these from Bosch seperatly.
I can't answer all questions in detail now since i'm on the way to the F1 race at the nürburgring - 'll be back on monday...
![bigbye](https://rennlist.com/forums/graemlins/xyxwave.gif)
#60
Addict
Rennlist Member
Rennlist
Site Sponsor
Rennlist Member
Rennlist
Site Sponsor
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Originally posted by Tomas L
No, this program only displays the maps in the motronic code and allows you to edit them in your computer. Then you have to program an EPROM with your edited code and put in your car.
The Vitesse program AFAIK displays engine data from the motronic as the car is running but you cannot change anything. Correct me if I'm wrong John.
Tomas
No, this program only displays the maps in the motronic code and allows you to edit them in your computer. Then you have to program an EPROM with your edited code and put in your car.
The Vitesse program AFAIK displays engine data from the motronic as the car is running but you cannot change anything. Correct me if I'm wrong John.
Tomas
We will be releasing the Motronic Editor, which allows you to view and modify the data in "live" mode. Same as a standalone computer.