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Need for larger gauge wire w/new 928 fuel pump?

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Old 10-24-2021, 09:28 PM
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huskeric
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Default Need for larger gauge wire w/new 928 fuel pump?

Hi all,
I am installing a 928GTS fuel pump in my 89 951 to allow more fuel flow than the stock pump.
While reviewing the wiring diagrams of both cars, I noticed the 928 uses a larger gauge wire to handle the larger amp load.
With this in mind, is it necessary to run new power from the battery with larger gauge wire?
I know many here have opted to install larger fuel pumps and have read many threads, but did not see much in the way of changing/routing new wire.

many thanks
rick
Old 10-25-2021, 02:39 PM
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V2Rocket
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Easy way to check - with car running put a voltmeter on the battery, then put it across the terminals on the pump. What's the actual voltage at the pump?
Old 10-25-2021, 05:19 PM
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SeaCay
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I would think the amps being pulled by the pump would vary with engine load, temperature, condition of the fuel system, etc. IDT a dry run of voltage drop in a static condition is going to answer the question. It's not a inconsequential task in running a large ga wire, but it may be the safest for the car.
Old 10-25-2021, 07:06 PM
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huskeric
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Many thanks - will perform this voltage drop test first. I don't mind running a new, larger wire with a relay, but wanted to hear from those more knowledgeable than I.

Old 10-25-2021, 07:29 PM
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SeaCay
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This may help: http://jenniskens.livedsl.nl/technic...5/MyTip547.htm

It appears that a M5 wire (if I'm reading that right) is the way to go.


Old 10-25-2021, 07:51 PM
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Originally Posted by huskeric
wanted to hear from those more knowledgeable than I.
Did this idea of installing a fuel pump that's designed to operate in a 3.8 bar return system into a 2.5 bar return system come from someone knowledgeable?
These pumps are designed to work efficiently against and within a narrow range of head pressure. Unless the fuel system and engine in your car are modified I would not expect any benefit. In fact an increase in volume (due to running at lower pressure) could overwhelm the regulator and cause pressure variations and poor running.
Old 10-25-2021, 07:59 PM
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huskeric
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Originally Posted by Gage
Did this idea of installing a fuel pump that's designed to operate in a 3.8 bar return system into a 2.5 bar return system come from someone knowledgeable?
These pumps are designed to work efficiently against and within a narrow range of head pressure. Unless the fuel system and engine in your car are modified I would not expect any benefit. In fact an increase in volume (due to running at lower pressure) could overwhelm the regulator and cause pressure variations and poor running.
Yes, I am installing 80 lb injectors, larger Vitesse Stage 3 turbo modified by Evergreen, 3" Fabspeed exhaust, ported head, different intake/throttle body, MAF, cam, etc... so, need to ensure I have the capacity to adequately provide flow to support these mods.
The stock pump is too small, yet the 044 perhaps a bit too much, which is why I settled on the 928 GTS pump.

Last edited by huskeric; 10-25-2021 at 08:00 PM.
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Old 10-25-2021, 10:08 PM
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Gotcha, what is the design fuel pressure you're working with?
Old 10-26-2021, 09:04 AM
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V2Rocket
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Originally Posted by SeaCay
I would think the amps being pulled by the pump would vary with engine load, temperature, condition of the fuel system, etc. IDT a dry run of voltage drop in a static condition is going to answer the question. It's not a inconsequential task in running a large ga wire, but it may be the safest for the car.
you're right - at idle the load on the pump would be less than at WOT (because the vac-referenced FPR is making rail pressure lower at idle than at WOT) but it'd still be a representative test.
the stock FP wire is something like 14 gauge IIRC (tore mine out a few months ago to run a new 10ga) which is borderline given the length of it.

wouldnt surprise me to find that the stock pump with stock wiring only sees 10-11 volts instead of 13+.



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