Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

5spd Transmission Mounts and Clutch Shudder

Old 06-07-2014, 02:24 PM
  #1  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default 5spd Transmission Mounts and Clutch Shudder

Hello All!

My 79 is coming along nicely but I have a couple of annoying issues to address. I need your help!

I replaced the clutch as soon as I got the car as the old one was literally torn apart. The car has 74k and I did not replace the throwout bearing nor did I lathe the flywheel. I did give it a quick surfacing with 220 grit emery cloth and checked it for true.

I have put 200 miles on the new clutch. Shifts nicely and operates well with ONE exception. It has a "shudder", "chatter" or "judder" when first engaging first and reverse. If coming off a slight rolling start, it can be avoided all together. A quicker low rpm engagement also seems to eliminate the problem. It is possible that is has improved over 200 miles but it is more likely that I just am getting used to it.

When it does shudder, people observing my car tell me that it looks like the rear wheels are going to fall off the car

I also get a moderate amount of vibration thru the shifter.

When I did my axles recently, I noticed the tranny moves around quite a bit and quite easily both side to side and up and down. Doing a search reveals that my trans mounts do look flattened.

My engine seems to sit at proper height, yet I get a fair amount of engine movement at idle. I attributed this to the state of tune as the car is still being tweaked. It should be noted that all readings are rock steady during the engine "rumble" (vacuum and rpm).

I am thinking my clutch shudder is due to the worn trans mounts. The engine mounts may also be attributing to it. Here is what I am asking:

1.) How should I check the engine mounts? Back in the old days, we would torque a motor and observe the mounts.

2.) Any measurements to check?

3.) Any cheaper alternatives for the trans mounts?

Here are pics of mine, the one side looks worse:
Attached Images   

Last edited by Guy; 06-08-2014 at 09:09 AM.
Old 06-07-2014, 02:33 PM
  #2  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 27,870
Received 2,243 Likes on 1,241 Posts
Default

to stretch the trans mounts life ,
get a piece of rubber (from a car tire would be good) then carefully jack up the trans till the upper part of the mount comes off the lower part ,
slide the tire section into the opening,
then lower the trans.

Note this will lift the trans back to its proper position,
it may transmit a bit of vibration but the trans wont be able to touch the cross member
Old 06-07-2014, 02:42 PM
  #3  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

Originally Posted by Mrmerlin
to stretch the trans mounts life ,
get a piece of rubber (from a car tire would be good) then carefully jack up the trans till the upper part of the mount comes off the lower part ,
slide the tire section into the opening,
then lower the trans.

Note this will lift the trans back to its proper position,
it may transmit a bit of vibration but the trans wont be able to touch the cross member
I have no problem replacing the mounts if needed BUT your suggestion may be a good way to test my hypothesis that this is contributing to my clutch shudder. Thanks as always!!
Old 06-07-2014, 02:58 PM
  #4  
tmpusfugit
Pro
 
tmpusfugit's Avatar
 
Join Date: Apr 2010
Location: Magnolia TX, just north of Houston, Red 1984 S
Posts: 654
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Guy
I have no problem replacing the mounts if needed BUT your suggestion may be a good way to test my hypothesis that this is contributing to my clutch shudder. Thanks as always!!
You may rethink that when you find the current price on the transmission mounts....
Old 06-07-2014, 03:02 PM
  #5  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

Originally Posted by tmpusfugit
You may rethink that when you find the current price on the transmission mounts....
Yeah, I saw that they have risen dramatically. It also seems that I can use the 78 mount, 92837504513 instead which seems to be a lot cheaper
Old 06-07-2014, 11:59 PM
  #6  
Hilton
Nordschleife Master
 
Hilton's Avatar
 
Join Date: Jun 2006
Location: ɹəpun uʍop 'ʎəupʎs
Posts: 6,279
Received 54 Likes on 44 Posts
Default

Ok, I wasn't aware that there was a 78 mount.. interesting.

I have new mounts on my 89 which I bought 5 years ago and paid $65ish each for.. before they went up to insane prices. My 87 needs some however.

Anyone know what the difference is in physical dimensions between 928 375 045 13 and 928 375 045 16? The pics above similar to the later ones.
Old 06-08-2014, 06:00 PM
  #7  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

I inserted some shock bushings into the trans mounts today. I wanted to see if it would lessen my clutch shudder.

Verdict......possibly I just can't tell.....I do get a bit less shake at the shifter.

I am going to get to this job in the very near future. Even with the height increase from the added bushings, the rubber is still broken down and soft and likely not a good test. Even if it doesn't fix the shudder......I need them either way.

I may experiment with the 78 mount
Old 06-08-2014, 06:15 PM
  #8  
pdejong
Instructor
 
pdejong's Avatar
 
Join Date: Apr 2008
Posts: 121
Likes: 0
Received 1 Like on 1 Post
Default

I talked to Hans Servaas at SITM this weekend. He has developed a new set of trans mounts, polyurethane and harder that the stock rubber mounts. He is almost ready to produce them. No idea what he is asking for them , but I am on his list for a set.

Peter deJong
Charleston SC
'90 GT-TT
Old 06-08-2014, 06:17 PM
  #9  
Jadz928
Rennlist Member
 
Jadz928's Avatar
 
Join Date: May 2003
Location: Frankenmuth, Michigan
Posts: 8,680
Received 120 Likes on 73 Posts
Default

Interesting that your considering using the larger right-side mount. On both sides I assume?

Its larger (wider) because the battery box is cantilevered off the transaxle on the rear left. So they used different mounts (left and right) to compensate for the weight bias. 78 only.

So if you used the wider mounts on both sides on a 79--> , you will have equal dampening, but not as much dampening. I guess the question is will the frequency of the transaxle fall into the useful range of the wider 78 mount? Good question. And you're just Guy to find out.
Old 06-08-2014, 06:42 PM
  #10  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

Originally Posted by Jadz928
Interesting that your considering using the larger right-side mount. On both sides I assume?

Its larger (wider) because the battery box is cantilevered off the transaxle on the rear left. So they used different mounts (left and right) to compensate for the weight bias. 78 only.

So if you used the wider mounts on both sides on a 79--> , you will have equal dampening, but not as much dampening. I guess the question is will the frequency of the transaxle fall into the useful range of the wider 78 mount? Good question. And you're just Guy to find out.
Yep, part of the fun is the HUNT and deal I am glad you posted, Jim. I always thought the left side was the larger one but now that I think about it.....

The passenger side (92837504613) is actually cheaper that the driver side (92837504513)

I think my clutch is going to have to come out again either way but I am going to put another few hundred miles on it to see if it improves.
Old 06-09-2014, 09:41 PM
  #11  
Hilton
Nordschleife Master
 
Hilton's Avatar
 
Join Date: Jun 2006
Location: ɹəpun uʍop 'ʎəupʎs
Posts: 6,279
Received 54 Likes on 44 Posts
Default

Crazy.. three different trans mounts available..

92837504613 - $59
92837504513 - $74
92837504516 - $138

So.. do the large earlier ones (the cheapest) fit the later crossmember/transaxle? Or do the smaller ones?
Old 06-09-2014, 09:45 PM
  #12  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

613 is the small left mount for 78
513 is the larger right side for 78
516 is the post 78 style, same for both sides. $138 for that mount seems on the cheap side.

They all will fit, different upper bolt (length) may be needed. I may try using the 613 on both sides.

Last edited by Guy; 07-17-2014 at 07:35 PM.
Old 06-09-2014, 10:19 PM
  #13  
Hilton
Nordschleife Master
 
Hilton's Avatar
 
Join Date: Jun 2006
Location: ɹəpun uʍop 'ʎəupʎs
Posts: 6,279
Received 54 Likes on 44 Posts
Default

Originally Posted by Guy
513 is the small left mount for 78
613 is the larger right side for 78
516 is the post 78 style, same for both sides. $138 for that mount seems on the cheap side.

They all will fit, different upper bolt (length) may be needed. I may try using the 613 on both sides.
Prices I quoted are all from a Porsche dealer in CA (MSRP for the later one is $169.39).
Old 07-17-2014, 07:31 PM
  #14  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,250
Received 316 Likes on 178 Posts
Default

I received my mounts today, these are the 513, large mounts. Haven't fitted them yet, new upper bolts will be needed (M12 1.5 x 80mm).

Simply put, these are BIG! It will be a tight fit on the right side but should make it in there. Will keep you guys posted.
Attached Images   
Old 07-17-2014, 07:56 PM
  #15  
Hilton
Nordschleife Master
 
Hilton's Avatar
 
Join Date: Jun 2006
Location: ɹəpun uʍop 'ʎəupʎs
Posts: 6,279
Received 54 Likes on 44 Posts
Default

While they're out of the car, can you post some measurements?

1. From outside edge to outside edge (i.e. the "shoulder" width)
2. The narrower part that bolts to the trans

Thanks!

Thread Tools
Search this Thread
Quick Reply: 5spd Transmission Mounts and Clutch Shudder



All times are GMT -3. The time now is 08:21 PM.