Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Polyurethane Rear Upper "Banana" Link Bushings

Thread Tools
 
Search this Thread
 
Old 11-22-2013, 12:39 PM
  #16  
Carl Fausett
Developer
Thread Starter
 
Carl Fausett's Avatar
 
Join Date: Dec 2001
Location: Horicon, WI
Posts: 7,005
Likes: 0
Received 59 Likes on 43 Posts
Default

If you add a conical washer and space the link back out like the factory did you will reduce the stresses greatly!
I can look in to that. And I agree that would reduce the stresses on the link. But it would also reduce the resistance to movement that is the point of all of this. In other words - regards limiting the Weissach's motion, it would then be less effective.

I don't often quote or refer to Wikipedia, but this quote from this page
http://en.wikipedia.org/wiki/Weissach_axle
is interesting:

The Weissach axle (pronounced 'Vise-' as in 'advise' and '-ach' with guttural 'ch') is a special rear suspension arrangement devised for the Porsche 928. The goal of the Weissach axle was to eliminate lift-throttle oversteer by allowing the rear suspension to adjust itself during cornering maneuvers.

The Weissach axle is a variant of the semi-trailing arm suspension. The tendency of a vehicle to oversteer when decelerating is compounded by the compliant bushings found in most trailing arm suspensions (emphasis mine). When the vehicle is decelerating, the trailing arm pivots towards the rear as the wheel is "pulled" backwards relative to the chassis. This results in toe out, which makes the vehicle unstable.

For the Weissach axle, the front pivot bushing of the trailing arm is replaced by a short link. In this arrangement, when the vehicle decelerates and the wheel is "pulled" back, the result is toe in. This adds to stability and thus, reduces oversteer.
Old 11-22-2013, 12:48 PM
  #17  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

I took the original link and took the conical aluminum piece out of the inner part of the link. I then turned it down and fit a heim joint over it. This allows greater "stiffness" to the camber control on the rear, but still allows the front to rear "turning sweep" of the whole hub assembly.
Old 11-22-2013, 12:51 PM
  #18  
Carl Fausett
Developer
Thread Starter
 
Carl Fausett's Avatar
 
Join Date: Dec 2001
Location: Horicon, WI
Posts: 7,005
Likes: 0
Received 59 Likes on 43 Posts
Default

The solid upper links that Mark A and Mike Simard use have spherical rod ends which do not restrict for aft movement. On top of that, both of these gentlemen have their weissach axles pinned.
That's a good point. If their Weissach's were pinned, then they are not useful as a comparison to this topic. This is different.
Old 11-22-2013, 01:06 PM
  #19  
Carl Fausett
Developer
Thread Starter
 
Carl Fausett's Avatar
 
Join Date: Dec 2001
Location: Horicon, WI
Posts: 7,005
Likes: 0
Received 59 Likes on 43 Posts
Default

BC - can you share a picture?
How long ago did you make this mod and how many miles /what kind of driving have you done with it?
Has it cracked or broken the link? How are the mounting bolts that Lizard is worried about? Bent?
Old 11-22-2013, 01:09 PM
  #20  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Carl,
Re-read the wiki. In MOST TRAILING ARM.
By reducing the flex that the rubber bushings give in the weissach axle, you reduce the toe in effect giving a greater tendency towards toe out which induces oversteer.......
Old 11-22-2013, 01:12 PM
  #21  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Originally Posted by Carl Fausett
BC - can you share a picture?
How long ago did you make this mod and how many miles /what kind of driving have you done with it?
Has it cracked or broken the link? How are the mounting bolts that Lizard is worried about? Bent?
A hiem joint like BC has used will not cause a binding with the for/aft movement as he retained the stock conical standoff. He retained the stock function, and only replaced the rubber with a non compliment part. His modification does not reduce the movement in fact it would lessen the stresses on the part.
Old 11-22-2013, 01:21 PM
  #22  
Carl Fausett
Developer
Thread Starter
 
Carl Fausett's Avatar
 
Join Date: Dec 2001
Location: Horicon, WI
Posts: 7,005
Likes: 0
Received 59 Likes on 43 Posts
Default

I prefer not to assume how BC installed his heim joint until I can see his pictures, a drawing, or similar. You are speculating on how he did his mod.

...as he retained the stock conical standoff
I read that he removed it. But don't know if he incorporated it back into his design or not. Can't tell by his brief description. That's why I have asked him to expound upon it.
Old 11-22-2013, 03:43 PM
  #23  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Originally Posted by BC
I took the conical aluminum piece out of the inner part of the link. I then turned it down and fit a heim joint over it.
He removed the conical piece, spun it down slightly to fit a hiem joint over it. I don't understand how that is hard to understand.
He has retained the factory conical piece and knowing BC he had properly secured the hiem joint in the banana link.
Old 11-22-2013, 03:53 PM
  #24  
Tony
Addict
Lifetime Rennlist
Member
 
Tony's Avatar
 
Join Date: May 2001
Location: Las Vegas
Posts: 14,671
Received 580 Likes on 302 Posts
Default

Just a laymans input here. I have my rear suspension completely out of the car and when I pull fore and aft on the hub I can see how important it is for this "banana" joint to have some flex/movement in it.
If it is made stiff or not allowed to move all the force will be transmitted in to the bolts that hold it in place.

heres a pic to show you a birds I view.

When "A" moves...you get significant movment in an arc along part "B"...sorry, I think its imperative that this movement be kept as it allows the rear end to "move" as designed.
Attached Images  
Old 11-22-2013, 04:21 PM
  #25  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,815
Received 829 Likes on 325 Posts
Default

928 331 588 10 - 4 in stock, 12 in USA & 700 in Germany
928 331 588 15 - 6 in stock, 4 in USA & 285 in Germany
928 331 089 04 - 8 in stock, 130 in Germany
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 11-22-2013, 05:33 PM
  #26  
Vilhuer
Addict
Rennlist Member

 
Vilhuer's Avatar
 
Join Date: Jun 2003
Location: Helsinki, Finland
Posts: 9,373
Likes: 0
Received 59 Likes on 32 Posts
Default

Forgeting entire Weissach movement and what harder bushing can do to it I think setup is dangerous unless extra conical washers are added to take up empty space where conical alu pieces in stock bushings reside. Using heavy duty washer just means it probably takes longer to fail but I think there will be problems. Adding four more conical washers will remove this problem completely.
Old 11-22-2013, 05:36 PM
  #27  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

Originally Posted by Carl Fausett
BC - can you share a picture?
How long ago did you make this mod and how many miles /what kind of driving have you done with it?
Has it cracked or broken the link? How are the mounting bolts that Lizard is worried about? Bent?
I put them on all the 928s I drive. Then I take them off and reuse them when I either sell, crash, scrap or do whatever with that particular car.

About 2005. Maybe 50,000 miles (not always driving it, drive other cars for work, travel, etc)

Why would it crack the link? The mounting bolts are the same. I used the original conical faced piece and made sure the heim ID can fit over it. Then spaced it front to back to make sure there is no movement.

I am saying it allows full for aft swing movement. The complexity is the heim rod made it adjustable for camber at the top, and its still adjustable at the bottom, so you can actually induce camber AND change the rear track.
Old 11-22-2013, 05:37 PM
  #28  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

Originally Posted by Lizard928
A hiem joint like BC has used will not cause a binding with the for/aft movement as he retained the stock conical standoff. He retained the stock function, and only replaced the rubber with a non compliment part. His modification does not reduce the movement in fact it would lessen the stresses on the part.
Correct.

Simard made an even better one that can be used on a lowered 928, because mine is straight and I'm always concerned over it hitting the body. His is beautifully machined and made a sort of U shape.
Old 11-22-2013, 05:39 PM
  #29  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

Originally Posted by Lizard928
He removed the conical piece, spun it down slightly to fit a hiem joint over it. I don't understand how that is hard to understand.
He has retained the factory conical piece and knowing BC he had properly secured the hiem joint in the banana link.
I used two heim joints and a threaded center piece, so threw away the original link (well, put it in a box). I use a lock nut so it does not move.

The heim joints are huge. I think I overdid it.
Old 11-22-2013, 07:12 PM
  #30  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Tony shows what I am referring too with his picture.

Carls design (with or without small conical washers) will prevent for aft movement making it dangerous as the upper link is getting all the stress put on it.
Adding conical washers between the large washer, and crossmember/hub carrier will drastically reduce shear forces on the bolts. But it still will not eliminate the fart this modification prevents for/aft movement.


Quick Reply: Polyurethane Rear Upper "Banana" Link Bushings



All times are GMT -3. The time now is 11:18 PM.