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'87 fuel tank collapsed today

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Old 10-03-2013, 07:32 AM
  #46  
Courtshark
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WAG: Saab 4 cylinder isn't going to draw as much gas as a Porsche V8 so this variant is built for lighter duty? The fuel pressure is roughly the same though, so that's probably wrong.
Old 10-03-2013, 08:30 AM
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Hai gebissen
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Originally Posted by Courtshark
WAG: Saab 4 cylinder isn't going to draw as much gas as a Porsche V8 so this variant is built for lighter duty? The fuel pressure is roughly the same though, so that's probably wrong.
These valves don't actually meter fuel, but fuel vapors stored in the canister. The Porsche version could be more stout inside to handle a higher level of manifold vacuum though...
Old 10-03-2013, 08:34 AM
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Right. I was thinking there could be higher demand across all aspects of the system given the larger size of the engine, double the number of injectors, etc.
Old 10-03-2013, 02:00 PM
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Hai gebissen
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Tank is back in. Not a bad job really. Definitely easier to just replace the purge valve though before that happens.
Old 10-15-2013, 06:03 PM
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Well, the problem continued. I filled up the tank for the first time since replacing the purge valve, and after a spirited drive I noticed the top of the tank collapsing again. The tank was nearly full, so the bottom of the tank had not distorted yet.

I found the PET diagram of the system, and disconnected the hose from the tank neck to the expansion tank in the right rear wheelwell (so the tank would be vented until I could fix it).

I removed the expansion tank and found I could blow compressed air through it freely. I then blew air through the rubber line from the expansion tank through the inversion valve to where it meets the metal line to go to the charcoal canister. It was free flowing and the inversion valve worked properly.

I then removed the right front wheel and liner, and disconnected the vent line that goes from the canister all the way to the back bumper of the car. I found that I could NOT blow air through this line...completely obstructed. I then disconnected this line under the car where a 3" rubber section joins the two metal hard lines (about halfway back), and found that I could blow air from the hose at the canister to that break, but I could NOT blow air from that break to the outlet at the rear bumper.

I used a coat hanger to dislodge a blockage of dirt (mud wasps?) in the first 90 degree bend of the vent line at the back bumper. I could then blow freely either direction, put it all back together, and could blow air from the bumper outlet all the way to the charcoal canister.
Old 10-15-2013, 07:02 PM
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thanks for updating this post and testing and finding a solution /remedy,

FWIW when the car was new there was a rubber collar fitted over the tube by the rear bumper and then a screen in the end,
this to keep out mud daubers
Old 10-15-2013, 08:02 PM
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Originally Posted by Mrmerlin
thanks for updating this post and testing and finding a solution /remedy,

FWIW when the car was new there was a rubber collar fitted over the tube by the rear bumper and then a screen in the end,
this to keep out mud daubers
Yes, I think it is important to post the resolution so that future searchers with similar problems find it.

I am planning to get a couple of those vent tube end caps/screens...mine was completely gone, and my brother's '88 has his hanging by a dry rotted thread...they are not expensive.
Old 10-15-2013, 08:48 PM
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Cool find on the purge valve/solenoid being essentially interchangeable! That's great. I myself nearly fell over when i saw the list price of a new one. Not surprising though since many Saabs (Euro cars in general) use Bosch EFI systems with all the same Bosch components as one another.
Old 10-15-2013, 09:37 PM
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Originally Posted by 17prospective buyer
Cool find on the purge valve/solenoid being essentially interchangeable! That's great. I myself nearly fell over when i saw the list price of a new one. Not surprising though since many Saabs (Euro cars in general) use Bosch EFI systems with all the same Bosch components as one another.
Yes, my 900 models all have Bosch LH...the '85 and '86 have 2.2 while the '90 and '91 have 2.4 and the '92 has 2.4.2. The EZK has worked well with my two cars that started life normally-aspirated (until they met me
Old 10-15-2013, 10:01 PM
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Originally Posted by Mrmerlin
thanks for updating this post and testing and finding a solution /remedy,

FWIW when the car was new there was a rubber collar fitted over the tube by the rear bumper and then a screen in the end,
this to keep out mud daubers
Thanks for that Stan - I've got the rubber collars but no screens on my cars. Time to investigate PET again



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