Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Anyone had leaking All Aluminium radiator issue?

Thread Tools
 
Search this Thread
 
Old 03-01-2012, 02:12 AM
  #16  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Ya..thats crap to refuse a warranty because you label it 'racing'.

928Int was VERY happy to help me, bent over backwards.

Just I couldn't be W/O, no foul whatsoever.
Old 03-01-2012, 04:15 AM
  #17  
GregBBRD
Rennlist
Basic Site Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,221
Received 2,452 Likes on 1,459 Posts
Default

Originally Posted by Speedtoys
Oh come now.

Are people _really_ being shamed for not paying $2000 for a new OEM radiator?

Yes, the full alum one is about a grand easy...but a corvette Z06 radiator is exactly $379.19. ($247.29 for the 6spd version)

And they don't complain..I tracked the living hell out of my Z06, and it -never- had a cooling problem.

Although I cooked a # of 6spd boxes...until I put in the auto rad and ran cooling lines to it.

Ya..mine leaks..so have others. But you're not gonna make me feel like a cheap SOB for paying 400% more than the OEM radiator is _worth_.

Same story with $500 motor mounts.


Although, I respect the opinions of others..they aint doing nothing wrong by making a different decision with their money.
I didn't see any production numbers for 2011 Corvettes, but they made over 12,000 in 2010. I'm going to guess that if I was GM and had my very own radiator building plant, we could probably get the price down some....

But, in the meantime....a "long lasting core" is still over $800.00, if you are going to order 20 of them a year.

I could care less what decisions people make and what they pay for parts.

However, I'm a fanatic about quality and I do know what it takes to build/do high quality stuff.

I won't build/sell crap. There's plenty of others out there already doing that.
__________________
greg brown




714 879 9072
GregBBRD@aol.com

Semi-retired, as of Feb 1, 2023.
The days of free technical advice are over.
Free consultations will no longer be available.
Will still be in the shop, isolated and exclusively working on project cars, developmental work and products, engines and transmissions.
Have fun with your 928's people!





Old 03-01-2012, 09:53 AM
  #18  
fraggle
Rennlist Member
 
fraggle's Avatar
 
Join Date: May 2003
Location: Bristow, VA
Posts: 3,402
Received 3 Likes on 3 Posts
Default

Well my C&R is three years old and OK so far.
Old 03-01-2012, 10:27 AM
  #19  
hacker-pschorr
Administrator - "Tyson"
Lifetime Rennlist
Member
 
hacker-pschorr's Avatar
 
Join Date: Aug 2001
Location: Up Nort
Posts: 1,453
Received 2,072 Likes on 1,183 Posts
Default

Originally Posted by fraggle
Well my C&R is three years old and OK so far.
Now you did it....you better go out in the garage and check it ASAP
Old 03-01-2012, 10:55 AM
  #20  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,816
Received 830 Likes on 326 Posts
Default

When you can get a factory two cooler Behr for $800 why would you ever consider an aluminium one. Just snagged another 10.
Even a Porsche supplied no cooler Behr is $814 and add an external cooler.

Listen to what Greg says.
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 03-01-2012, 11:14 AM
  #21  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 545 Likes on 408 Posts
Default

The "racing" one-piece-welded all-aluminum radiators are probably great so long as you don't put them in a running street car. By it's nature, the radiator's going to have more heat on the top right side than on the bottom left side. There's no good way to manage cross-flow paths at different temperatures and coolant flow rates. The airflow temperature, flow and distribution all vary similarly with ambient conditions, speed and fan operation. Add in that "racing" radiators often have more rows of tubes and wider tanks to accommodate. Now, different areas of the radiator are expanding at different rates. So the radiator suffers from wierd and constantly changing expansion and torque stresses while the engine is running and the thermostat is open. Ultimately it's fatigue failure at a weakened joint that typically causes the leaks.

So there's no shame in using somewhat-flexible plastic tanks on radiators, with somewhat-pliable o-ringed joints to the cores. Maybe the one-piece radiator guys could step back and look at similar floating end tanks, as Todd has done, for their heavy-duty aluminum cores.
Old 03-01-2012, 11:27 AM
  #22  
Ducman82
 
Ducman82's Avatar
 
Join Date: Nov 2009
Location: Marysville WA
Posts: 6,981
Received 18 Likes on 11 Posts
Default

i have a small fin leak in my stocker, and i had ordered up a alum one and have yet to install it. I'm still trying to figure out what i want to do for fans. are the leaks people are getting from the alum welds? or cracked tubes?
Old 03-01-2012, 11:27 AM
  #23  
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Alan's Avatar
 
Join Date: Mar 2002
Location: Phoenix AZ
Posts: 13,371
Received 398 Likes on 272 Posts
Default

My C&R leaked after about a year - same symptoms - where core meets side tanks.

I had it cut apart - re-welded - and epoxied for good meaure - it has been fine since - but it sure wasn't cheap - either initially or for the repair.

It works well though - as you'd hope it would!

At the time I installed it (about 5-6 years ago) there were no Behr radiators to be had - and sitting on it for an ~4 week lead time (on my DD) was not an option.

Alan
Old 03-01-2012, 12:06 PM
  #24  
jeff spahn
Rennlist Member
 
jeff spahn's Avatar
 
Join Date: Nov 2009
Location: Dubuque, IA
Posts: 8,593
Received 383 Likes on 221 Posts
Default

Originally Posted by Imo000
Got one of the "Racing" all aluminium ones on my hand with only 6K miles (little over 2 years old) that has a leaking core, right where the core meets the end tank. About 4 rows are leaking, top driver side (overflow port corner), facing the engine. Everything indicates that it has to be a manufacturing defect as there are no signs of damage. Anyone had problems like this?
Mine appears to be leaking in the same place.
Old 03-01-2012, 01:12 PM
  #25  
MarkRobinson
Addict
Rennlist Member
 
MarkRobinson's Avatar
 
Join Date: Mar 2005
Location: Austin, Texas
Posts: 2,301
Likes: 0
Received 3 Likes on 2 Posts
Default

I'm using an off-the-shelf Big Block Chevy racing radiator: a few little welds to work with our mounts & it works great. No cooler, but with the race car I have a massive external cooler anyway. Under $200.
Old 03-01-2012, 02:50 PM
  #26  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Originally Posted by GregBBRD
I didn't see any production numbers for 2011 Corvettes, but they made over 12,000 in 2010. I'm going to guess that if I was GM and had my very own radiator building plant, we could probably get the price down some....

But, in the meantime....a "long lasting core" is still over $800.00, if you are going to order 20 of them a year.

I could care less what decisions people make and what they pay for parts.

However, I'm a fanatic about quality and I do know what it takes to build/do high quality stuff.

I won't build/sell crap. There's plenty of others out there already doing that.

Greg..you sell good stuff. I'll _never_ argue against that.

But Behr makes a billion radiators.


Radiators.



Porsche doesnt have a gold sealed unabtanium...radiator.



Same materials as everybody else's. A Radiator.


A kick *** hand built customer never fail cools like the sub arctic and supports 650Hp in the Sahara...ya..there's HUGE value in that. Undeniably.

But Behr..mass production, army ant productivity...radiators..plastic, some metal, some sealant..radiators.


Very basic design...radiators.
Old 03-01-2012, 02:53 PM
  #27  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Originally Posted by ROG100
When you can get a factory two cooler Behr for $800 why would you ever consider an aluminium one. Just snagged another 10.
Even a Porsche supplied no cooler Behr is $814 and add an external cooler.

Listen to what Greg says.

Roger:

If you had a stack at that price 18mos ago when I needed one, Id've gotten it.

But..it was a money issue...and it was $1,995 -vs- 50% that.
Old 03-01-2012, 02:54 PM
  #28  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Originally Posted by Ducman82
i have a small fin leak in my stocker, and i had ordered up a alum one and have yet to install it. I'm still trying to figure out what i want to do for fans. are the leaks people are getting from the alum welds? or cracked tubes?
My guess is thin manual welds where the wire started, or stopped.
Old 03-01-2012, 03:03 PM
  #29  
Mark Anderson
The Parts Whisperer
Rennlist
Site Sponsor

 
Mark Anderson's Avatar
 
Join Date: Nov 2002
Location: Anaheim Ca
Posts: 7,044
Received 350 Likes on 171 Posts
Default

Seeing as these premature failures are across the board with all manufactures it makes me wonder what Behr does differently. Is it possible that they plate or coat their cores before assembly? We have seen first hand here lots of poorly maintained original radiators that still do not leak after 20 plus years.
The advent of the all aluminum radiators came about when the only option was the factory radiator at nearly $2k. Now that Roger and I have Behr units for less than the aftermarket, that has changed everything.
Old 03-01-2012, 05:21 PM
  #30  
GregBBRD
Rennlist
Basic Site Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,221
Received 2,452 Likes on 1,459 Posts
Default

Originally Posted by mark anderson
Seeing as these premature failures are across the board with all manufactures it makes me wonder what Behr does differently. Is it possible that they plate or coat their cores before assembly? We have seen first hand here lots of poorly maintained original radiators that still do not leak after 20 plus years.
The advent of the all aluminum radiators came about when the only option was the factory radiator at nearly $2k. Now that Roger and I have Behr units for less than the aftermarket, that has changed everything.
Mark and I have talked, at length, about radiators. He's very concerned about quality and longevity of the pieces he sells. It is interesting that virtually every aftermarket all aluminum radiator leaks at the cores. All I can tell everyone is that the people that I talked to about building radiators all had the same thing to say: "Long lasting and quality" is all about how much you are willing to pay for the core.

928 people can say whatever they want about the price of the Behr. They can bitch about the plastic side tanks and the "o-ring" seals. But what Mark is saying is true....how many other cars can you find that have 20 year old radiators still in them?


Quick Reply: Anyone had leaking All Aluminium radiator issue?



All times are GMT -3. The time now is 02:42 AM.