Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Rough running problem (long)

Thread Tools
 
Search this Thread
 
Old 08-30-2011, 11:49 PM
  #16  
jcorenman
Rennlist Member
 
jcorenman's Avatar
 
Join Date: Jan 2008
Location: Friday Harbor, WA
Posts: 4,042
Received 295 Likes on 145 Posts
Default

Originally Posted by SeanR
...
This seems to only happen when moving or under a load, which is making me take guesses. The harness might have a bad wire in it, hell, right now we are just grasping at straws.
Missing under load sounds like ignition, something arcing or shorting on the high voltage side. The spark voltage goes up with load-- increased combustion pressure requires more voltage to fire the spark plug-- and if something else "fires" first, then no spark.

And an ignition misfire will show as "lean" on an AFR gauge, which matches the symptoms. (A misfire leaves unburned fuel plus unburned O2, and AFR is measured with an O2 sensor-- not a fuel sensor).

Jim said the coils were new, correct? Both of them? I would go through everything on the secondary (high voltage) side of the ignition circuit-- anything that hasn't been changed/swapped since the problem started.

And also check the 12v side of the coil, make sure it is really 12v with the engine running (should be a direct connection to bus 15). And check the ground connections to the coil drivers.

Good hunting!
Old 08-31-2011, 12:30 AM
  #17  
WallyP

Rennlist Member
Rennlist Site Sponsor

 
WallyP's Avatar
 
Join Date: Jun 2001
Location: Acworth, GA
Posts: 6,469
Likes: 0
Received 11 Likes on 11 Posts
Default

I would lean toward a fueling issue for a couple of reasons:
With two individual ignition systems, a failure of one system should show up on the ignition monitoring relay - that's why it is there.
There are few failure points that will cause intermittent operation of both systems. Perhaps ignition switch or wiring fault in the primary side.
No mention of a wavering or falling tach needle, which should follow most of the faults that affect both systems.

Last time I was at Harbor Freight, I was tempted to buy their electric oil pressure gauge. Stick the sending unit on the fuel rail, run a wire in thru the passenger window, hang the gauge on the ash tray, and have real-time monitoring of fuel pressure. Might be something to consider in your case.
Old 08-31-2011, 01:16 AM
  #18  
heinrich
928 Collector
Rennlist Member

 
heinrich's Avatar
 
Join Date: Jan 2003
Location: Seattle
Posts: 17,269
Received 5 Likes on 5 Posts
Default

Hi Jim, sorry you're having no fun!!! If it were me, I'd replace the o2 sensor just for grins at this point. Seen this sort of thing with frayed O2 sens wires.

Very best wishes,
Heinrich
Old 08-31-2011, 01:34 AM
  #19  
928er
Addict
Rennlist Member
 
928er's Avatar
 
Join Date: Jul 2001
Posts: 611
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm going to stick with the in tank pump. my last one only 2 years and about 10K miles....
Old 08-31-2011, 11:10 AM
  #20  
SeanR
Rennlist Member
 
SeanR's Avatar
 
Join Date: Apr 2006
Posts: 35,700
Received 500 Likes on 267 Posts
Default

Originally Posted by Bill51sdr
Just my thoought, but even though you see no LED's on the relay (your item 7), I would still remove it and use a 3-way jumper to bypass it as a test. These relays do go bad. Your symptoms sure sound like the 4-cylinder mode. I speak from experience here.
If he doesn't do this by Saturday, I'll have a jumper on hand for him.

Originally Posted by Stromius
How about cap/rotors? New enough?
Temp II and MAF wiring/wiring boot ?
About a year old

Originally Posted by Landseer
Out there, but could it be possible for an injector to short internally? Or to have one bad one?

Even if new 2 years ago, reading between the lines, this still might be worth checking or swapping.
Not sure if data logging is possible. Or if only one bank could be affected by this on GTS.
If it was just a small, one or two cylinder misfire, I'd lean towards this, seen it before. But not 1/2 the engine. It acts just like 4 cylinder mode which is why I kept leaning towards the ignition system.

Originally Posted by Tom. M
Did you try moving/shaking the injector harness on both sides to see if it changes the idle characteristics?
Have not, will do so. Thanks.

Originally Posted by Bill Ball
OK, so you've replaced everything. You still have no good information as to whether the events are fuel and/or ignition related. I would feed a wideband to a Sharktuner and see what it shows during one of these events. The wideband, even w/o Sharktuner, will show you if you are going lean. I know it's not exactly simple to log with Sharktuner if the bad events are very sporadic and you are driving around alone.

It could be injector-related, but know that a short anywhere in the harness takes out all the injectors as they share a common ground. However, one problem I've seen a lot with the factory injector harness plugs is loss of the wire retaining clips. They tend to fall off and the plugs are free to lose contact. One 87 I worked on had 5 missing clips.

I suppose you could have an intermittently bad coil and not have it picked up by the ignition monitoring system, but I think that would be odd.
Need to get the ST hooked up so we can get a better look at what is actually going on, being the cheap *** that I am, I don't have one handy and Rogers are all out on loan. I also wonder about a bad coil, since only one has been replaced.

All the injector clips are in place. Thanks Bill.

Originally Posted by jcorenman
Missing under load sounds like ignition, something arcing or shorting on the high voltage side. The spark voltage goes up with load-- increased combustion pressure requires more voltage to fire the spark plug-- and if something else "fires" first, then no spark.

And an ignition misfire will show as "lean" on an AFR gauge, which matches the symptoms. (A misfire leaves unburned fuel plus unburned O2, and AFR is measured with an O2 sensor-- not a fuel sensor).

Jim said the coils were new, correct? Both of them? I would go through everything on the secondary (high voltage) side of the ignition circuit-- anything that hasn't been changed/swapped since the problem started.

And also check the 12v side of the coil, make sure it is really 12v with the engine running (should be a direct connection to bus 15). And check the ground connections to the coil drivers.

Good hunting!
Will get another coil and replace what ever one wasn't. I've not personally checked the coil voltage or messed with the coils. Oddly enough, when I had the car for some work it was for A/C, oil leak and found a vacuum leak. We thought the vac leak was the cause of another running issue. Since this never happened to me, I had no cause for further investigation. I hope to work though it this weekend with him. Thanks a bunch.

Originally Posted by WallyP
I would lean toward a fueling issue for a couple of reasons:
With two individual ignition systems, a failure of one system should show up on the ignition monitoring relay - that's why it is there.
There are few failure points that will cause intermittent operation of both systems. Perhaps ignition switch or wiring fault in the primary side.
No mention of a wavering or falling tach needle, which should follow most of the faults that affect both systems.

Last time I was at Harbor Freight, I was tempted to buy their electric oil pressure gauge. Stick the sending unit on the fuel rail, run a wire in thru the passenger window, hang the gauge on the ash tray, and have real-time monitoring of fuel pressure. Might be something to consider in your case.
I got to watch the tach while Jim was driving and there was no wavering or anything else odd on the dash as the car sputtered under load. The IMR was also not lighting up. Tried two different relays and neither time they lit. I like your idea on the HF oil pressure gauge and setting it up like this. I'm going to pick one up, even if we don't use it on Jims. Thank you.

Originally Posted by heinrich
Hi Jim, sorry you're having no fun!!! If it were me, I'd replace the o2 sensor just for grins at this point. Seen this sort of thing with frayed O2 sens wires.

Very best wishes,
Heinrich
At least this one runs, sorry to read about the issues you are having. I'll re-check the O2.

Originally Posted by Bill51sdr
When you tried the spare LH/relay combo, did you check for any LED's lit when the problem recurred? I'm thinking there is a possibility of a bad sensor on one of the exhaust manifolds triggering the 4 cylinder mode. Jumping the relay is a quick, easy test. Of course if you checked for a lit LED, this is all moot...
Yes, two different ones and none lit up.
Old 08-31-2011, 08:53 PM
  #21  
soontobered84
Rennlist Member
 
soontobered84's Avatar
 
Join Date: Mar 2002
Location: Texas
Posts: 5,953
Received 272 Likes on 191 Posts
Default

It IS possible to purchase defective new electronics. Although a new/rebuilt MAF was fitted, a bad MAF has not been ruled out positively. I would replace the MAF with a known good MAF to absolutely rule that out before I went much further.
Old 08-31-2011, 09:29 PM
  #22  
Jadz928
Rennlist Member
 
Jadz928's Avatar
 
Join Date: May 2003
Location: Frankenmuth, Michigan
Posts: 8,684
Received 121 Likes on 74 Posts
Default

Jim,
The symtoms sound like a bad MAF, very similar to my old '84 Euro. Biggest diff. I didn't hear the term "bucking", where it stumbles heavily... then w/ enough throttle, revs.

Other thing that coming to mind when I think of 2 coils, 2 ign. circuits are the 2 coil amps. I have a feeling they are nearing the end of their life-cycle, in general.
If you haven't replaced them (from what I read, you haven't), change them.
Old 08-31-2011, 09:32 PM
  #23  
Landseer
Rennlist Member
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 357 Likes on 206 Posts
Default

Not much more to add

Weird, hidden harness break.

CE panel obscure melt or disconnect.
Old 08-31-2011, 10:18 PM
  #24  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,818
Received 833 Likes on 328 Posts
Default

Rebuilt MAF fitted and nothing changed regarding the problem - car ran generally better overall as one would excpect.
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 08-31-2011, 10:49 PM
  #25  
killav
Rennlist Member
 
killav's Avatar
 
Join Date: Apr 2006
Location: North Richland Hills, TX
Posts: 1,534
Received 7 Likes on 5 Posts
Default

Jim,

I will be camping this weekend but will be semi-local (up at Ray Roberts in Sanger). I will get the Sharktuner and wideband out of my car and see you Saturday at the GTG. We can have it hooked up in 10 minutes (can somebody bring a jack?) and see what is going on with your AFR.
Old 09-01-2011, 12:32 AM
  #26  
Jim M.
Rennlist Member
Thread Starter
 
Jim M.'s Avatar
 
Join Date: Nov 2004
Location: DFW Texas
Posts: 4,977
Received 806 Likes on 426 Posts
Default

Okay guys, an update. Drove the car to and from work today. NO bogging on either trip, but it would not idle until fully warmed up (end of a 20 minute drive) but even then at only about 3-400 RPM. My PEMS are set to GT idle of 850-900 RPM.

Tonight I checked the ground wires to the coils 0.4 ohms for each. The coil wires are factory and were ohmed when I put them on 30 days ago, along with new caps and rotors. One coil is new, drove the car with no change so moved the new coil to the other side and re-installed the 1st coil on the 1st side. Still no change so I believe both coils are good. Also checked the Temp II with the car still warm (4 hrs after shutdown) RH contact reads 688 ohms and the LH reads 687. I'll check them again in the morning when everything is cool. Also checked the injectors, all wire clips are present and the rubber boots are still soft and pliable. I believe this harness grounds at the back LH side of the block. I cleaned that ground last night, although it looked good with no corrosion and was tight.

When it was bogging the tach and speedo indications are always normal with no flucuations so I don't believe the ignition switch is faulty.

We have a sharktuner locally so I may have to get it back on and try to log the A/F ratio better than the ARM-1.
Old 09-01-2011, 12:46 AM
  #27  
atb
Rennlist Member
 
atb's Avatar
 
Join Date: May 2001
Location: Puyallup, WA
Posts: 4,869
Received 33 Likes on 19 Posts
Default

Originally Posted by Landseer
Weird, hidden harness break.
My S4 had the 4 cylinder mode symptons, but it's an '88.

Turned out that one of the wires going to the output stage had worn though its casing behind the fuse panel. It was intermittent because it would only short out when it contacted metal.

If everything is new and checks out Jim, it may be worth poking around the fuse panel and just making sure all the wires are in order.
Old 09-01-2011, 12:59 AM
  #28  
JWise
Rennlist Member
 
JWise's Avatar
 
Join Date: Dec 2003
Location: Oklahoma
Posts: 2,706
Received 209 Likes on 71 Posts
Default

Jim - I have a ST2 and could come down Saturday if necessary. Just let me know...
Old 09-01-2011, 01:19 AM
  #29  
Jim M.
Rennlist Member
Thread Starter
 
Jim M.'s Avatar
 
Join Date: Nov 2004
Location: DFW Texas
Posts: 4,977
Received 806 Likes on 426 Posts
Default

Jarrod, thanks, we have a sharktuner locally plus I have to work Saturday so I may be leaving the GTG early. May just swap cars with someone if we get our sharktuner on it. Maybe get Mike to give me his turbo to try while he messes with the sharktuner. :-))))
Old 09-01-2011, 01:30 AM
  #30  
docmirror
Shameful Thread Killer
Rennlist Member
 
docmirror's Avatar
 
Join Date: Aug 2004
Location: Rep of Texas, N NM, Rockies, SoCal
Posts: 19,826
Received 75 Likes on 60 Posts
Default

I need to get an oscilloscope on the outputs of the injector lines for both batches. It sounds like an intermittent short in the injector harness. I'm avail on Thursday, but going out of town for the weekend. Let me know. If that tests out good, we can monitor the ignition final stage inputs/outputs and make sure there's nothing funny there.

A failing ignition problem will create either the IMS shutdown, or it will backfire with unburnt fuel in the exhaust. I'm pretty sure this is a fuel metering problem. It can also be causes by incorrect resistance on the injectors themselves. Either a short, or an open circuit can affect all four injectors in the batch. That will make it run funny, without any IMS trigger or backfiring.

<edit: I think my Oscope is at Rogers house if you want to use it yourself. I can find the test points for you, or we can connect and do it together.>


Quick Reply: Rough running problem (long)



All times are GMT -3. The time now is 11:40 PM.