Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

MY1985 Intake Refresh, Etc. - Now Complete

Thread Tools
 
Search this Thread
 
Old 06-28-2011, 04:39 AM
  #16  
Landseer
Rennlist Member
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 356 Likes on 205 Posts
Default

CPS replacement. Roger has the alternative bosch one with slightly longer wire than original for $65 or so.

Are fuel lines on your short list?
Old 06-28-2011, 10:07 AM
  #17  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Originally Posted by Landseer
CPS replacement. Roger has the alternative bosch one with slightly longer wire than original for $65 or so.

Are fuel lines on your short list?
Thanks Chris. CPS, I should have planned for that. Yes, the fuel lines are waiting to go in.
Old 06-28-2011, 10:52 AM
  #18  
Cosmo Kramer
Rennlist Member
 
Cosmo Kramer's Avatar
 
Join Date: Jan 2009
Location: On boost
Posts: 4,629
Received 157 Likes on 76 Posts
Default

Lookin good! Intake refreshes quickly put you into WIAIT hell LOL.

Not sure if you did this or not, but it is a good idea to spray your bare alloy intake parts with a very thin layer of that yellowy green zinc cromate primer. Helps with the adhesion of the engine enamel.
Old 06-28-2011, 01:46 PM
  #19  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Originally Posted by Cosmo Kramer
Lookin good! Intake refreshes quickly put you into WIAIT hell LOL.

Not sure if you did this or not, but it is a good idea to spray your bare alloy intake parts with a very thin layer of that yellowy green zinc cromate primer. Helps with the adhesion of the engine enamel.
Thanks for the reply Ted. I am amazed how much this job is piling on...

I had no intention of refinishing the parts, but once you get started.... Unfortunately, I did not use any adhesion promoting primers other than what was pictured. Hopefully, it will hold up okay.

Does anyone know the size of the allen head that holds the CPS? Thanks.
Old 07-13-2011, 09:04 PM
  #20  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Refresh complete. Thank you for all of the input, especially Landseer and Mrmerlin.

I had a little trouble figuring out the vacuum line replacement in that I mis-read Roger's line replacement diagram. The most time consuming part was stripping the intake parts for paint, cleaning of the valley and waiting for parts that I did not know I needed (CPS and TPS wire to be exact). The injector pintle caps were not cracked, but I won't be surprised if I am pulling those tired injectors out and replacing them with either cleaned and serviced ones or new Ford ones. I won't know for sure until the timing belt is changed and I can really hear her run. Next time, I would at least order an injector seal kit as they are cheap and not too time consuming (I did the seals (w/Genikz) on the 1980 injectors.

My last post on this car's progress was waaaaay optimistic, as my limited exposure to the car and the underestimation of the time this intake refresh would take me. I am not sure what you 928 specialists charge to do an intake refresh, but I am sure it is a lot of money - for both time and materials. Although, I am sure it is a lot less time than I needed to spend. As it happens, I put in about 30 hours on just this small part of the motor along with about $800 in parts, etc.

After the timing belt and wp are done and the car passes smog, I will be adding Porken chips and 87 FPR, smog pump delete, and exhaust work.

It is not perfect, but it looks way better than before. Under that intake, except for injectors, everything that needed replacement was put right with new.
Before:
After (need new air box straps):
Attached Images   

Last edited by UncleMaz; 07-13-2011 at 10:30 PM.
Old 07-13-2011, 10:12 PM
  #21  
chrisdaniel1
Advanced
 
chrisdaniel1's Avatar
 
Join Date: Nov 2003
Location: St. Louis
Posts: 91
Likes: 0
Received 0 Likes on 0 Posts
Default

What a great looking engine! Nothing gives as much visual bang for your buck as a good thorough cleaning. Must be very motivational to you.
Old 07-13-2011, 10:29 PM
  #22  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Thanks Daniel. I hope all is well with your 86.5 and life in general.
Old 07-13-2011, 10:33 PM
  #23  
nc_growler
Burning Brakes
 
nc_growler's Avatar
 
Join Date: Jul 2007
Location: Apex, NC
Posts: 765
Received 3 Likes on 3 Posts
Default

Looks great! Hope everything holds up over time!
Old 07-13-2011, 10:38 PM
  #24  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Originally Posted by nc_growler
Looks great! Hope everything holds up over time!
Thanks. The rattle can stuff is definitely suspect. If it does start to peel in short order, I can always pull those organ pipes off and send them off or just polish them and be done with it. I would definitely pay someone to at least remove the finish if not do the whole thing.
Old 07-13-2011, 11:10 PM
  #25  
neilh
Rennlist Member
 
neilh's Avatar
 
Join Date: Mar 2004
Location: Southport, NC
Posts: 1,602
Received 7 Likes on 3 Posts
Default

Michael, nice work -my 86 looks the same, except the intake runners are powder coated. - its worth the effort.
Attached Images  
Old 07-13-2011, 11:25 PM
  #26  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 27,952
Received 2,288 Likes on 1,269 Posts
Default

Michael nice job the intake looks great,
I guess you know the air cleaner is upside down.
Keep em flying!
Old 07-13-2011, 11:29 PM
  #27  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Originally Posted by Mrmerlin
Michael nice job the intake looks great,
I guess you know the air cleaner is upside down.
Keep em flying!
I do now! Thanks Stan.
Old 07-13-2011, 11:32 PM
  #28  
UncleMaz
Nordschleife Master
Thread Starter
 
UncleMaz's Avatar
 
Join Date: Aug 2005
Location: So Cal
Posts: 8,004
Received 20 Likes on 17 Posts
Default

Originally Posted by neilh
Michael, nice work -my 86 looks the same, except the intake runners are powder coated. - its worth the effort.
Looks great Neil. Next time .
Old 07-14-2011, 04:21 AM
  #29  
karl ruiter
Rennlist Member
 
karl ruiter's Avatar
 
Join Date: Jan 2003
Location: Honolulu and sometimes L.A.
Posts: 3,344
Received 184 Likes on 121 Posts
Default

Looks great. What a step forward for the car!
Old 07-14-2011, 02:59 PM
  #30  
ashmason
Instructor
 
ashmason's Avatar
 
Join Date: Apr 2011
Location: Torrance, CA
Posts: 184
Likes: 0
Received 6 Likes on 2 Posts
Default

Nice, its on my to do list so this inspires me


Quick Reply: MY1985 Intake Refresh, Etc. - Now Complete



All times are GMT -3. The time now is 03:11 PM.