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First start after 15 years parked - Intake Restored

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Old 08-20-2012, 10:10 PM
  #106  
jmartins
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Originally Posted by Dave928S
You are doing such a fantastic job, and the repairs you are doing on things like your starter motor are inspiring.

I'm sorry to hear about you latest problem .... I know everyone here will help you get it right.
Thank you Dave for the words... I really appreciate your words of encouragement.


Originally Posted by 17prospective buyer
I bet it was fun getting your brushes back on eh? Lol. That was the the hardest part when i did mine.
Thats was easy compared to drive shaft bearings... I forgot the original position and spent more them 4 hours to put it at right position.
Old 08-20-2012, 11:45 PM
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Originally Posted by 17prospective buyer
I bet it was fun getting your brushes back on eh? Lol. That was the the hardest part when i did mine.
Usually there's a hole to put a paperclip size pin in to hold the brushes or the springs. I don't see any holes but maybe the arrows indicate spring perches for the purpose?
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Old 08-21-2012, 12:01 AM
  #108  
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Is this the first time you started the engine? Taking the engine out is not that bad. When you take your heads off the decision will come if you should replace all the head studs or just reuse them all. I would not try to replace just one or two if they look rusty. If you decide to change only o few of them change all of them.

I hope the block is okay, if not you can find a good one here for cheap.
Old 08-21-2012, 10:59 PM
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Originally Posted by G8RB8
Usually there's a hole to put a paperclip size pin in to hold the brushes or the springs. I don't see any holes but maybe the arrows indicate spring perches for the purpose?
I pulled the coils beside the buches with a plier and them I push the buches. Not so difficult.
Old 08-21-2012, 11:05 PM
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Originally Posted by namasgt
Is this the first time you started the engine? Taking the engine out is not that bad. When you take your heads off the decision will come if you should replace all the head studs or just reuse them all. I would not try to replace just one or two if they look rusty. If you decide to change only o few of them change all of them.

I hope the block is okay, if not you can find a good one here for cheap.
Thank you for the words...

Was the first time running for a couple minutes and idling. Last attempts was just few seconds - less them 5 seconds.

Today I started the task to remove the engine.
Old 08-21-2012, 11:20 PM
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After reading this thread, it's impossible to not cheer for you. You've done some really impressive work on that car and I'm excited for the time to come when you will be able to finally enjoy it! I look forward to following your progress and best of luck!

Last edited by fltechpilot; 08-21-2012 at 11:21 PM. Reason: Typeo
Old 08-22-2012, 06:51 PM
  #112  
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Default Head Gasket - What gasket ????

I'm with beast's heart in hands...

We removed the engine and here the results.

The Engine's block - Left side
Attachment 658231

The Left Head
Attachment 658233

The infamous gasket
Attachment 658232

Well, at least it's a good news, the cylinder is in a good shape.

Now is time to put new gasket.

Let´s keep moving !!!!!
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Old 08-22-2012, 07:00 PM
  #113  
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Not to pretty, unlike the girls in Rio!
Old 08-23-2012, 02:20 AM
  #114  
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How does the top machined surface of the cylinders look, any corrosion pitting? Also how does the outside surface of the cylinders look like?

You have to be careful how you clean the machined surface on the heads and the block to not gouge it or remove aluminum making the surface uneven. All you want to do is to remove old head gasket material, once you are done you should still be able to see the factory machining marks. The surface does not have to look nice and shiny, just flat with no raised or loose material. Some dark spots will be left when you are done, their not a big deal, so don't go at it with sand paper or scotch brite. Make sure surfaces are dry from oil before new head gasket. Many have done head gasket jobs improperly, resulting in a pre mature head gasket failure. I would take the heads to a good machine shop to have them at least resurfaced before putting new head gaskets on. If you do decide to have them re machined make sure they have a actual Mill to do the job, not the old school sandpaper wheel method.
Old 08-26-2012, 12:10 PM
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Originally Posted by namasgt
How does the top machined surface of the cylinders look, any corrosion pitting? Also how does the outside surface of the cylinders look like?

You have to be careful how you clean the machined surface on the heads and the block to not gouge it or remove aluminum making the surface uneven. All you want to do is to remove old head gasket material, once you are done you should still be able to see the factory machining marks. The surface does not have to look nice and shiny, just flat with no raised or loose material. Some dark spots will be left when you are done, their not a big deal, so don't go at it with sand paper or scotch brite. Make sure surfaces are dry from oil before new head gasket. Many have done head gasket jobs improperly, resulting in a pre mature head gasket failure. I would take the heads to a good machine shop to have them at least resurfaced before putting new head gaskets on. If you do decide to have them re machined make sure they have a actual Mill to do the job, not the old school sandpaper wheel method.
Thank you for the ideas.

The machine parts looks nice and i can see some light factory honing inside the cylinder. The car has only about 30k miles !

I'll leave the heads to a machine shop to resurface and cleaning.
Old 09-12-2012, 12:22 AM
  #116  
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At the start of the thread, the advice was to fix mechanical and then cosmetic, maybe you did it the wrong way round?

Well done on what you have done though, that is a lot of progress with only working a few hours each weekend.

So how is the car now?
Old 09-29-2012, 10:04 PM
  #117  
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Default New head gasket installed

Good day today !

Heads came from machine shop and new heads gasket installed !!!! Bolts not torqued yet, but sleeves' top and engine block cleaned and ready to finish.

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Once the engine is off the car I decide to clean the engine bay... 1 galon of Simple Green and 3 hour of labor... I'm happy with results.

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I'm very anxious to put this car back on the road after almost 17 years parked !
Old 09-29-2012, 10:15 PM
  #118  
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This would be the time to either replace with new or rebuilt your AC lines. One of the AC lines will not come out without the engine being out. Also rebuilt or replace power steering lines.
Old 09-29-2012, 10:19 PM
  #119  
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Also, since this is a 5 speed change the infamous blue hose under the master cylinder....With the engine in, its so difficult to change that some people have cut holes behind the fender to get to them. Since you have the engine out now is the time to change it if you haven't done so yet.
Old 09-29-2012, 10:30 PM
  #120  
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While you have good access to ground and power connections, it would be a good idea to clean and check them all. Use a good contact cleaner.


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