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Headlamp or mechanism rattle

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Old 03-13-2011, 06:41 PM
  #16  
Mrmerlin
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lubricate #9 locking segment
and the shaft areas where #1 pivots

You are aware that the headlamps will pivot free from the base supports,
to check this and lube it ,
remove the headlight cover,
then lower the lamps,
then use a hooked wire to grab the back of the lamp,
pull gently this will unsnap the link and the light will pivot up
Old 03-13-2011, 06:42 PM
  #17  
namasgt
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Could the rattle be coming from 26 and 27?
Old 03-13-2011, 06:43 PM
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JWise
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Originally Posted by namasgt
Could the rattle be coming from 26 and 27?
Those linkages are good and tight, no slack. It's better than before and I'm going to take a drive on my local test track.

EDIT: I'm back and the subject rattle is gone, or at least not noticeable from the driver's seat. Still have a couple of others to track down, but that one was the worst.

Last edited by JWise; 03-13-2011 at 08:32 PM.
Old 01-26-2012, 10:18 AM
  #19  
Alan
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Originally Posted by JWise
Are you referring to the bar in the front of the engine bay and associated linkages and c-clips? If so, yes, those are all tight. The noise is definitely coming from beneath the headlamp assemblies.

Here's a shot of the two areas of metal to metal contact causing most of the rattle:
Based on this picture - its obvious to me that your issue is that the yoke is just loose. You need to get underneath - remove wheel & splash shield (yes you must...can't do it from above). The yokes bolt to the carrier frame with an allen bolt each side - these are not snug enough. Pain in the *** (and arms and back) to install these - but not so bad just to tighten. Porsche should have designed this to mount from the top...

Alan



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