Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Spongy brake pedal even after bleeding

Thread Tools
 
Search this Thread
 
Old 08-10-2010, 01:53 PM
  #1  
blandis
Racer
Thread Starter
 
blandis's Avatar
 
Join Date: Jan 2008
Location: Coppell TX
Posts: 441
Likes: 0
Received 0 Likes on 0 Posts
Default Spongy brake pedal even after bleeding

Did a search and have a few questions. Think I have my problem narrowed down, just want to make sure I am not missing something.

Keep in mind, car has not been driven much over the last several months as I have been working on it. Car is an 88 auto.

Brake issue started when my son said pedal went to floor one night when he was driving. I went out and front passanger wheel was very hot compared to drivers side. Assumed the caliper was sticking. Pulled the caliper and pads,cleaned with brake cleaner and reassembled. Drove fine for a few days and even drove it up to DFW GTG on Saturday. No noticable issues at all.

Notice the brake fluid was the color of Jack Daniels.... on Sunday flushed the brakes. Had and issue (I posted it) with front drivers side bleed screw breaking off. Was plugged with rust and grit. Took caliper off the car, and ran it up to the welder who got the bleed screw out. Replaced bleeder screw with one from Roger out of a speed bleed kit he had laying around.

Did all 4 corners last night with ATE blue. Started with RR, LR, RF and LF. Realize now that is backwards. I did not bleed the master cyl. Fired it up and brakes are very mushy. So grabbed clear dot 4 and did them again in the same order. RR, LR, RF, LF... did not do master cyl. (again did not realize this till my search this morning). Both times with a motive power bleeder.

We did use the old 2 man method on the rears the first time around. My son did push the pedal to the floor and hold it while I worked the bleed screws. From what I understand could have damaged MC/Booster?

After the final bleed last night, started car and drove it around the block. Pedal goes to the floor every stop and the result is light brakeing. If you pump them they work fine. With motor not running pedal firms up solid with few pumps and does not seem to bleed down.

I did look to see if there was fluid on the floor and dont see that anything is leaking, will check again tonight. Any special tests I should do to make sure I dont have a leak to help narrow my problem?

I did only bleed the outside bleed screw on each of the calipers. Should both be done? Could that be an issue?

Thanks in advance for your help!
Old 08-10-2010, 02:21 PM
  #2  
RKD in OKC
Rennlist Member
 
RKD in OKC's Avatar
 
Join Date: Oct 2004
Location: In a tizzy
Posts: 4,987
Likes: 0
Received 14 Likes on 11 Posts
Default

Got to do all of them bleeders and Master, AND ABS if you have it.
Old 08-10-2010, 02:25 PM
  #3  
mark kibort
Rennlist Member
 
mark kibort's Avatar
 
Join Date: Feb 2003
Location: saratoga, ca
Posts: 29,952
Received 165 Likes on 64 Posts
Default

use the 2 man method. push down, maybe almost to the floor and close bleeder. do it slowly. (maybe 2 seconds per press). on last cycle, close the bleader after 1 second, if it takes 2 to push the brake pedal down. you had the right order. furthest to closest caliper.
Old 08-10-2010, 02:30 PM
  #4  
928porschepatrick
Instructor
 
928porschepatrick's Avatar
 
Join Date: Jun 2010
Location: Leeuwarden,Netherlands
Posts: 215
Likes: 0
Received 0 Likes on 0 Posts
Default

yepp all of them , with the 2 man method push the pedal half way otherwise you could damage booster

my advice is use a power bleeder build up pressure and bleed and if fluid level go's low fill up

advice from dutch boy, regards
Old 08-10-2010, 02:36 PM
  #5  
SeanR
Rennlist Member
 
SeanR's Avatar
 
Join Date: Apr 2006
Posts: 35,700
Received 500 Likes on 267 Posts
Default

I use the single man method, motive bleeder doing it like you did, RR on up. Both bleed screws need to be done, so get it up in the air with the wheels off.
Old 08-10-2010, 02:44 PM
  #6  
blandis
Racer
Thread Starter
 
blandis's Avatar
 
Join Date: Jan 2008
Location: Coppell TX
Posts: 441
Likes: 0
Received 0 Likes on 0 Posts
Default

Does master and ABS have to be done?

Do master first, before the brakes?
Old 08-10-2010, 02:54 PM
  #7  
Leon Speed
Addict
Lifetime Rennlist
Member
 
Leon Speed's Avatar
 
Join Date: Jul 2007
Location: Germany
Posts: 4,539
Likes: 0
Received 3 Likes on 3 Posts
Default

Master, LF, RF, LR, RR. Inside nipple first, then outside on each caliper. Tap lightly with a rubber mallet just in case. Make sure the flexible brake lines don't balloon btw.

Not sure if ABS can be done or how. I didn't, save for bleeding then going for a drive, stand on the pedal to engage ABS a few times, bleed again.
Old 08-10-2010, 03:18 PM
  #8  
mark kibort
Rennlist Member
 
mark kibort's Avatar
 
Join Date: Feb 2003
Location: saratoga, ca
Posts: 29,952
Received 165 Likes on 64 Posts
Default

no master doesnt need to be done, nor does the ABS. it all flushes through that system anyway.
the power bleeder doesnt really work anywhere near as well as the two man . Ive used it at the track, and ended up with dangerously spongy brakes, only to be quickly fixed by the outer bleeders and 2 man method. pressure bleeder is good for flushing out all the fluid though, or using it during 2 man method as well.
Old 08-10-2010, 04:12 PM
  #9  
blandis
Racer
Thread Starter
 
blandis's Avatar
 
Join Date: Jan 2008
Location: Coppell TX
Posts: 441
Likes: 0
Received 0 Likes on 0 Posts
Default

Perfect. Will run them all again tonight and report back.

Weird that these are done in reverse order with the closest caliper first... not the first time I have said that about these cars!
Old 08-10-2010, 04:21 PM
  #10  
mark kibort
Rennlist Member
 
mark kibort's Avatar
 
Join Date: Feb 2003
Location: saratoga, ca
Posts: 29,952
Received 165 Likes on 64 Posts
Default

I dont know who said this, but as far as I know, its furthest first all the way to the closest. If that is not true and there is a reason why that is not true, I sure would like to hear about it!!
Originally Posted by blandis
Perfect. Will run them all again tonight and report back.

Weird that these are done in reverse order with the closest caliper first... not the first time I have said that about these cars!
Old 08-10-2010, 04:33 PM
  #11  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,651
Received 22 Likes on 21 Posts
Default

Sounds to me like a stuck caliper boiled the brake fluid. There's a possibility that the cups in the master wore while bleeding it. It's true that you can damage them while bleeding by running the cups over corrosion at the back of the master.

I'd keep at the bleeding before throwing parts at it. Think about your bleeding procedure. Make sure the bleeder is closed before the pedal lifts up. And make sure to not run the reservoir dry.

I always thought you started with the rear calipers first. On each caliper the outside pistons before the insides.
Old 08-10-2010, 04:48 PM
  #12  
123quattro
Drifting
 
123quattro's Avatar
 
Join Date: Nov 2006
Location: Farmington Hills, MI
Posts: 2,973
Likes: 0
Received 1 Like on 1 Post
Default

You want to go furthest caliper to nearest. You do NOT need to bleed the ABS unit. You need special tools/software to do that anyway and I'm sure no one on this board has access to them.
Old 08-10-2010, 05:14 PM
  #13  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,273
Received 2,453 Likes on 1,378 Posts
Default

after a few bleeds i would say that you need a new master cylinder ,
pushing the seals to full travel on a old system usually puts the seals into the unused portion of the MC bore this will swiftly cut the seals as the bore has corrosion on it, given the JD color of the fluid.
When you fit the new MC bleed it first then work from the furthest wheel to the closest
Old 08-10-2010, 05:16 PM
  #14  
jeff spahn
Rennlist Member
 
jeff spahn's Avatar
 
Join Date: Nov 2009
Location: Dubuque, IA
Posts: 8,598
Received 390 Likes on 223 Posts
Default

I bet there is someone who does
Old 08-10-2010, 05:28 PM
  #15  
riviera455
Instructor
 
riviera455's Avatar
 
Join Date: Jul 2010
Location: belgium.
Posts: 157
Likes: 0
Received 0 Likes on 0 Posts
Default

some cars are difficult to bleed, especialy the rear lines, air wont go down , jack up the rear , and air travels upwarts more easy to the bleeder.

how did your welder gets that bleederscrew out?


Quick Reply: Spongy brake pedal even after bleeding



All times are GMT -3. The time now is 10:33 AM.