Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Tips, etc, on rear shift coupler bushing replacement?

Thread Tools
 
Search this Thread
 
Old 08-23-2011, 12:06 AM
  #31  
SQLGuy
Three Wheelin'
Thread Starter
 
SQLGuy's Avatar
 
Join Date: Mar 2010
Location: Colorado Springs, CO USA
Posts: 1,307
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by SeanR
You are one lucky **** if you get a 90% removal rate. I freaking hate that job. I get about a 50% removal rate and had one that required the entire trans/TT taken out.
50% Yeah! So, law of averages says the GTS should be a piece of cake... right? :-)
Old 01-03-2019, 11:37 PM
  #32  
Michael Benno
Rennlist Member
 
Michael Benno's Avatar
 
Join Date: Mar 2015
Location: Portland, OR
Posts: 2,110
Received 780 Likes on 306 Posts
Default Tip for a stripped grub bolt

Here is a tip for extracting a stripped grub screw.

I decided to replace the bushing on my rear coupler. However, when I inspected the grub screw it looked pretty chewed up by someone's previous attempts to change it. I think they gave up.

I was able to hammer in a 4mm allen drive and put some pressure on it so I thought I would give it a try after I heated it up with a torch...

I made a heat shield using some 6" vent duct. I just cut off about 8"


I was able to drape the heat shield above the assembly. Here you can see my allen drive. It was stuck in there good after wacking it with a hammer so I decided to leave it in while heating.


Here you can see I am able to get fairly precise with the torch without concern of melting the undercoating.


Ok taking this pic while holding a live torch was a bit tricky. But it's for posterity!


After heating, I was able to put about 10nm of torque on the grub using the alien, but it just stripped out. So I had to resort to my bolt/screw extractor tools to get it out. Can you guess which tool I used?


Here is the Irwin cap screw extractor in action. To start it out, you tap it with a hammer gently to get the teeth to bit. Tapping it drives it in reverse so as you remove the screw it drives in the teeth.


Once I felt it had bitten I very gently started applying torque to the bit. I didn't want it to strip out. I would say it broke loose with about 25nm of torque which is a LOT


Here you can see the screw mostly out.


And voila! it's out. You will notice some aluminum bonded to the threads. That was some serious Locktite!


Anyway, I home this was helpful for you all.

Mike
Old 01-05-2019, 08:07 AM
  #33  
merchauser
Three Wheelin'
 
merchauser's Avatar
 
Join Date: Jan 2017
Posts: 1,799
Received 39 Likes on 20 Posts
Default

great write up and photos.................sure to help many thx
Old 01-05-2019, 09:23 AM
  #34  
SwayBar
Drifting
 
SwayBar's Avatar
 
Join Date: Feb 2006
Location: Chicago Bears
Posts: 3,477
Received 291 Likes on 198 Posts
Default

Originally Posted by merchauser
great write up and photos.................sure to help many thx
Old 01-05-2019, 10:38 AM
  #35  
Crumpler
Three Wheelin'
 
Crumpler's Avatar
 
Join Date: Dec 2013
Location: St. Louis
Posts: 1,693
Received 71 Likes on 50 Posts
Default

MB, great job and fantastic write up!

Reading it brought back my ham-fisted, hillbilly attempt at doing this same job, in which I may still have PTSD.
I will post a link here in the same thread for future generations that may need a salvage solution. When I read it, I forgot how many people helped me that week...

https://rennlist.com/forums/928-foru...ewed-me-2.html



Quick Reply: Tips, etc, on rear shift coupler bushing replacement?



All times are GMT -3. The time now is 04:16 AM.