Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Another starter problem:-(

Thread Tools
 
Search this Thread
 
Old 10-26-2007, 08:36 AM
  #16  
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Alan's Avatar
 
Join Date: Mar 2002
Location: Phoenix AZ
Posts: 13,426
Received 422 Likes on 289 Posts
Default

Nick - not sure if thats a recommendation or a curse...

The problem is narrowed down to the relay, the ignition switch or the wiring between these.

Seems like you swapped the relay already... you may want to try a fresh new one too.

The wiring is usually pretty robust unless messed with... the relay socket is probably the most suspect of any connections. The ignition switches do wear out - so it could well be this....

A test for wire & switch is to use the jumper you just made and a DMM to test the coil connection.

Look in the starter relay socket - can you see the metal terminal for the 86 pin - you are looking just to see its not been pushed out the back of the socket...?

Next -

Plug one end of the jumper in the 86 teminal on the starter relay socket. Test the voltage on the other end w.r.t. ground does it go high (~12v) with the ignition switch in the starter position?

Alan
Old 10-26-2007, 12:34 PM
  #17  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

Don't ignore the neutral safety switch on the side of the gearbox. A failing switch there will cause the same symptoms. Try the gear lever in neutral as well as park position, see if that makes a difference. These switchescan wear, but since they are hanging out exposed under the car, there's always the possibility that it has been damaged by water/dirt intrusion.

Since you have the starter relay out, troubleshooting should start there, looking for voltage on the 87 terminal when the key is turned to the start position. With a high-impedance meter you may see voltage there, indicating that a switch is worn/weak/high resistance if there's still no relay function. Fun stuff!
Old 10-26-2007, 04:23 PM
  #18  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok working on both these now. Called both auto parts stores in town no starter or horn relay. One of the joys of living in a small town in the middle of nowhere. Jason
Old 10-26-2007, 04:41 PM
  #19  
Leon Speed
Addict
Lifetime Rennlist
Member
 
Leon Speed's Avatar
 
Join Date: Jul 2007
Location: Germany
Posts: 4,539
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by drnick
alan, you are the guru of dodgy 928 electricals!!
Yes we stand humbly in your shadow o great one
Old 10-26-2007, 04:56 PM
  #20  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Alan
Nick - not sure if thats a recommendation or a curse...

The problem is narrowed down to the relay, the ignition switch or the wiring between these.

Seems like you swapped the relay already... you may want to try a fresh new one too.

The wiring is usually pretty robust unless messed with... the relay socket is probably the most suspect of any connections. The ignition switches do wear out - so it could well be this....

A test for wire & switch is to use the jumper you just made and a DMM to test the coil connection.

Look in the starter relay socket - can you see the metal terminal for the 86 pin - you are looking just to see its not been pushed out the back of the socket...?

Next -

Plug one end of the jumper in the 86 teminal on the starter relay socket. Test the voltage on the other end w.r.t. ground does it go high (~12v) with the ignition switch in the starter position?

Alan
Yes I can see the 86 clip. I also pulled the fuse panel and didn't see anything wrong there(That was obvious). Good power on start at 86. It had 12 volts or better.

Jason
Old 10-26-2007, 04:58 PM
  #21  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Aryan
Yes we stand humbly in your shadow o great one
How we figure this out doesn't matter to me as long as we figure it out. I'll learn more about the sytem this way I'm sure. Jason
Old 10-26-2007, 04:59 PM
  #22  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by dr bob
Don't ignore the neutral safety switch on the side of the gearbox. A failing switch there will cause the same symptoms. Try the gear lever in neutral as well as park position, see if that makes a difference. These switchescan wear, but since they are hanging out exposed under the car, there's always the possibility that it has been damaged by water/dirt intrusion.

Since you have the starter relay out, troubleshooting should start there, looking for voltage on the 87 terminal when the key is turned to the start position. With a high-impedance meter you may see voltage there, indicating that a switch is worn/weak/high resistance if there's still no relay function. Fun stuff!
Bob I don't see any voltage there on 87. I changed it to 2000M on my MM and I get a Neg 3-6. What's supposed to be at 87 when the key is in the start position. I have also tried to start the car in every gear and it makes no difference.

Jason

Last edited by 6mil928; 10-26-2007 at 05:36 PM.
Old 10-27-2007, 08:29 PM
  #23  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok here's another part to the story. While I was looking at the wiring diagram I noticed that the starter relay is labled "Starter Block". Thinking this related to the neutral safety switch I decided to verify it's function. With the relay socket jumpered the car starts excellent in every gear. So this appears to be the relay that gets activated by the neutral safety switch. Anyone think I'm right on this? Jason
Old 10-28-2007, 12:20 AM
  #24  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Bump
Old 10-28-2007, 12:38 AM
  #25  
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Alan's Avatar
 
Join Date: Mar 2002
Location: Phoenix AZ
Posts: 13,426
Received 422 Likes on 289 Posts
Default

Well not sure what Dr Bob was thinking here... but with the relay out you will get no voltage on the 87 terminal. The relays switch terminals are between 30 & 87 (30 is power).

86 is connected to the ignition switch via the neutral safety switch.

Since you said you have good voltage on 86 - and it starts with a jumper between 30 & 87 it suggest your starter relay is kaput.

Alan
Old 10-28-2007, 12:43 AM
  #26  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Alan
Well not sure what Dr Bob was thinking here... but with the relay out you will get no voltage on the 87 terminal. The relays switch terminals are between 30 & 87 (30 is power).

86 is connected to the ignition switch via the neutral safety switch.

Since you said you have good voltage on 86 - and it starts with a jumper between 30 & 87 it suggest your starter relay is kaput.

Alan
Alan which pin tells the relay to make the starter connection? I think it only connects 30 & 87 when the relay gets the power or ground from the neutral safety switch. Not sure if you read but I can now start the car in any gear with 30 & 87 jumpered. Jason
Old 10-28-2007, 01:22 AM
  #27  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Alan went out and retested it to make sure I wasn't lying about power on 86 and I definately have power on 86. I read the relay and if I read it correctly I should have ground at 85 which I do not have. Is it possible that the neutral safety switch on the transmission supplies ground on 85? I'm going to go back through the wiring diagram to see if I'm correct. I get all the correct powers on everything except 85 I get nothing no ground or power. I think I might be on to something here. Thoughts anyone???? Jason
Old 10-28-2007, 01:31 AM
  #28  
Shark Attack
Rennlist Member
 
Shark Attack's Avatar
 
Join Date: Oct 2005
Location: Southern Utah
Posts: 11,012
Received 65 Likes on 34 Posts
Default

I had this EXACT same thing in a 79. I tracked it down to the ign switch, BUT to my surprise the new switch did the same thing. The problem was my key, it was so worn that it would not turn the lock all the way, the key had too much slop in the key hole. new key and never had another problem. Good luck!
Old 10-28-2007, 01:38 AM
  #29  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Shark Attack
I had this EXACT same thing in a 79. I tracked it down to the ign switch, BUT to my surprise the new switch did the same thing. The problem was my key, it was so worn that it would not turn the lock all the way, the key had too much slop in the key hole. new key and never had another problem. Good luck!

Did you have the no ground problem on pin 85? Jason
Old 10-28-2007, 03:14 AM
  #30  
6mil928
Race Car
Thread Starter
 
6mil928's Avatar
 
Join Date: Sep 2007
Location: No where Oklahoma AKA "The Dust Bowl" In The Arm pit Of Hell
Posts: 3,663
Likes: 0
Received 0 Likes on 0 Posts
Default

Another part to add to this story. After talking about worn ignition locks I decided to try my long key and it too did nothing. Jason


Quick Reply: Another starter problem:-(



All times are GMT -3. The time now is 08:19 PM.