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Old 10-07-2013, 08:09 PM
  #31  
Hilton
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Originally Posted by Maybach_Man
FYI i am doing this at the moment...you cannot use the normal S4 computer as this is a combined unit with PSD. You need a 1987 ABS contoller to suit the later S4 hubs and sensors. Also you have to change the connectors on the loom. as S2 and S4 do not connect.

Regards

Geoff
Geoff, I believe any ABS unit from 86-89 will work outside North America.

PSD was only introduced in MY90, and the "s4 style" suspension and hubs was standard in all of '86 for most of the world.

Certainly my '89 has no PSD
Old 10-07-2013, 08:39 PM
  #32  
BC
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Originally Posted by Landseer
Not a viable solution. Hub diam is different. CAD dwg is one thing, procuring custom counter wheels with exacting tolerances to effect an interference fit is another entirely.

Relay setup at fusebox is also different between S2 and 86.5-up. Not sure if the harness from fusebox to ABS unit is same or not on a terminal by terminal basis.
Worked for me. Yes - the hub diameter is different. But the radial and axial position of where the wheel sits on the spindle is the same - because the spindle is the S4 one, and the hub is for S4. We are NOT talking about putting the S2 hub onto an S4 spindle - thats clear, correct?

Made them a bit small, and carefully sanded it down until it went on hot onto a frozen hub. Worked fine. Just was too much at that time to deal with the wiring change or anything else that was required to go ALL S4 for the ABS. And there is no reason to really.

If someone is going to change wiring or sensors or ANY of that, they should be focusing on the computer and the pump - wire and plumb in newer technology - it means a world of difference according to the 944T turbo guys that have used Boxster and that kind of hardware.
Old 10-07-2013, 08:44 PM
  #33  
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I miss being able to take those macro shots. Maybe I should buy a real camera again.
Old 10-07-2013, 08:57 PM
  #34  
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Originally Posted by Mrmerlin
Brendan is there any way to have a few sets of these timing wheels made,
I know a few others that could benefit from the work you have done.

Landseer/Chris was in the process of doing this swap as are a few others.

Simply swapping on the higher toothed ring solves many issues with the ABS,
as would swapping in S4 half shafts and the later S4 ABS computer.

It would be nice if you could update this thread with your experiences of this modification and the results of how the system worked out, Thanks
So to be clear, I am talking about when someone owns an S2 928 with ABS. This is the 100+ tooth arrangement for the front hubs and the rear half-shafts (which is the bigger deal in some ways, depending on what is changing)

So this person buys an S4 front suspension to put bigger brakes on. But the S4 hubs have 60 teeth (most newer cars have less teeth - you would think one would want MORE teeth for more granularity)

I don't know if its would just work with the existing computer. Maybe. I didn't try that. I just put a ring on the S4 hub so I wouldn't lose ABS. And it worked fine. It needs to be an interference fit, but this is not the space shuttle (bad example - that thing is a box of parts built by the lowest bidder) - so some loctite never hurt anyone.

Done. No drama. It worked while I had that car together.

What I would like to do is put a much later ABS computer and pump with more circuits in. If its a different amount of teeth, the rear half shafts will be the more difficult project.
Old 10-07-2013, 09:05 PM
  #35  
Dadddio
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I'd be willing to give it a try.
Do you have the specs for the machining?
I would like to have some made.
Unless you would like to make them?
Your idea.
Are fronts and rears the same size?
Old 10-07-2013, 09:36 PM
  #36  
Landseer
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Yes, I stand corrected! Thought you had just dreamed it up, didn't realize you actually made it work.

Mine is an 84 Euro with ABS.
Now has 86.5 axles and front suspension. Old and new brains are on the workbench. Driving car without.

I need to finish the conversion of the ABS circuits and brain to the 86.5.
Have all the parts.
Old 10-07-2013, 10:02 PM
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Mrmerlin
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Thanks for answering this Brendan,
I knew Chis would consider this and there are also a few others that might chime in here
Old 10-08-2013, 06:15 AM
  #38  
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Originally Posted by Hilton
Geoff, I believe any ABS unit from 86-89 will work outside North America.

PSD was only introduced in MY90, and the "s4 style" suspension and hubs was standard in all of '86 for most of the world.

Certainly my '89 has no PSD
Hilton......you just dont know how much you just made my day

Geoff
Old 10-08-2013, 01:47 PM
  #39  
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Originally Posted by Landseer
Yes, I stand corrected! Thought you had just dreamed it up, didn't realize you actually made it work.

Mine is an 84 Euro with ABS.
Now has 86.5 axles and front suspension. Old and new brains are on the workbench. Driving car without.

I need to finish the conversion of the ABS circuits and brain to the 86.5.
Have all the parts.

I dream many things up. Don't always do anything with them, and when I do, they don't always work. This worked fine.
Old 01-14-2014, 09:19 PM
  #40  
Mrmerlin
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Brendan I could use a set of these rings for my 85 Euro with S4 brakes and ABS, thanks
I know Chris (Daddio) and Chris (Landseer)could also use a set
Old 01-14-2014, 09:38 PM
  #41  
Alan
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The wiring & plug at the ABS module (before the switch to ABS/PSD combo module) appears to be exactly the same electrically - probably will work - but assume you need to modify the sensors for the new positions anyway.

Alan
Old 01-14-2014, 10:33 PM
  #42  
BC
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I am looking for the drawings.
Old 01-30-2014, 12:40 AM
  #43  
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BC, any luck locating them?

This would be the perfect solution for another S2 I'm dealing with.
Old 01-18-2015, 03:34 AM
  #44  
Neil Forn
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It looks like you could machine the s4 hub to take early ring without too much difficulty. I'd want to see what the wall thickness is on the early hubs. I could do that with one setup on my mill with the rotary table. It would be much easier than making new rings with gear teeth.
Old 01-18-2015, 10:23 AM
  #45  
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I had the rings made.
Although not cheap, they work flawlessly.









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