Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Alternator cooling hose replacement

Thread Tools
 
Search this Thread
 
Old 02-11-2007, 02:55 AM
  #1  
jpitman2
Rennlist Member
Thread Starter
 
jpitman2's Avatar
 
Join Date: Dec 2002
Location: Australia
Posts: 5,283
Received 48 Likes on 45 Posts
Default Alternator cooling hose replacement

Since I got the car, this hose has been in bad shape, so I finally got around to replacing it along with the repaint and interior refresh. Found some flexible black rubber hose the right size, A$10/mtr, even got new splash shields. The attachment to the spash shield always seemed a poor way to do it, IMHO, so I got a piece of alloy angle, and mounted the clamp to it - needed a couple of wooden spacers to provide proper clearance, and mounted it to the spare mount hole on the front of the fender stay. I will check in a few months to see if the arm has drooped, and if necessary make a vertical stay down to the bolt at the fender stay outer end - the one that also fixes the spoiler.
jp 83 Euro S AT 50k
Attached Images  
Old 02-11-2007, 03:17 AM
  #2  
UKKid35
Drifting
 
UKKid35's Avatar
 
Join Date: Nov 2003
Location: London, UK
Posts: 2,703
Received 59 Likes on 35 Posts
Default

I'm looking for sources for the ducting for an 87, any suggestions?
Old 02-11-2007, 04:32 AM
  #3  
ColinB
Pro
 
ColinB's Avatar
 
Join Date: Jan 2002
Location: Cape Town
Posts: 597
Likes: 0
Received 1 Like on 1 Post
Default

JP
That's a far more sensible mounting arrangement than the OE one. Better quality hose too.

Colin. 89GT.
Old 02-11-2007, 05:49 AM
  #4  
RyanPerrella
Nordschleife Master
 
RyanPerrella's Avatar
 
Join Date: Apr 2006
Location: Beverly Hills, CA
Posts: 8,929
Likes: 0
Received 2 Likes on 2 Posts
Default

that is nice hose. It looks like it would take future oil spills much better too.

Yeah and what is with that convoluted design porsche had. Seems like too much hose, I would think it should be allot shorter and more direct, but what do i know.
Old 02-11-2007, 08:15 AM
  #5  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,836
Received 894 Likes on 340 Posts
Default

Ryan,
Shaped like that to stop ingress of water and crap is my guess.

John,
Can you give more info on the hose please?
Roger
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 02-11-2007, 11:14 AM
  #6  
Dennis Wilson
Drifting
 
Dennis Wilson's Avatar
 
Join Date: May 2001
Location: Owasso, OK
Posts: 2,747
Likes: 0
Received 3 Likes on 3 Posts
Default

IIRC the later 928's had an AC temp sensor incorporated into this tubing. May want to check for wiring before going generic.

Dennis
Old 02-11-2007, 11:20 AM
  #7  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,836
Received 894 Likes on 340 Posts
Default

The sensor is in the tube in the picture. You cut the tube to add the sensor.
Old 02-11-2007, 11:46 AM
  #8  
Rob Edwards
Archive Gatekeeper
Rennlist Member
 
Rob Edwards's Avatar
 
Join Date: Sep 2002
Location: Irvine, CA
Posts: 17,545
Received 2,728 Likes on 1,327 Posts
Default

Roger:

Here's a link to the ducting I bought, 2.5" ID.

http://www.oldcarstuff.com/

Click on the store link and look for defroster duct under the category list.

This duct fits nicely on the alternator shroud. It is a tight fit where it passes near the lower A-arm mount- I had to clamp a few wraps' worth of the wall of the duct in some needle-nose vise-grips in order to pull it thru, but it works nicely. Much cheaper than the OEM duct.

We talked about this last week, guys.....:

Harvey's alt duct thread
Old 02-11-2007, 05:39 PM
  #9  
jpitman2
Rennlist Member
Thread Starter
 
jpitman2's Avatar
 
Join Date: Dec 2002
Location: Australia
Posts: 5,283
Received 48 Likes on 45 Posts
Default

The hose is same spec diameter as original - there are two common size here IIRC - 2.25" and 2.5" or 57.5mm and ?. Finding it is mostly a matter of trying all the names you can think of with all possible suppliers(engineering, a/c, dust extraction coys etc) until you hit one they understand. Helps a lot if you have a piece of the old one as a sample. I took the bent end part to a local auto parts guy as a sample, and he lost it!
Its quite a tight fit on the fittings, and took some wd40 as a lube to get it on the temp sensor and the alternator shroud, but I reckon thats preferable to loose. I got it a couple of inches onto the alternator shroud, which I dont believe ever had a clip fitted. I bought 2m (6'6") and used about half of it. It threaded through the front of the lower arm mount easily.
jp 83 Euro S AT 50k
Old 02-11-2007, 05:57 PM
  #10  
Panzer9
Pro
 
Panzer9's Avatar
 
Join Date: Dec 2006
Posts: 671
Likes: 0
Received 0 Likes on 0 Posts
Default

What's up with those Ghetto wood shims- I think Henry Ford used those on the Model- A. couldn't find any steel washers?

Last edited by Panzer9; 02-11-2007 at 06:22 PM.
Old 02-11-2007, 08:54 PM
  #11  
aggravation
Burning Brakes
 
aggravation's Avatar
 
Join Date: Sep 2006
Location: Myrtle Beach, South Carolina
Posts: 1,203
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Panzer9
What's up with those Ghetto wood shims- I think Henry Ford used those on the Model- A. couldn't find any steel washers?
It wouldn't be a real Porsche if it didn't have some wood in it somewhere!
Old 02-11-2007, 09:10 PM
  #12  
Panzer9
Pro
 
Panzer9's Avatar
 
Join Date: Dec 2006
Posts: 671
Likes: 0
Received 0 Likes on 0 Posts
Talking

Originally Posted by aggravation
It wouldn't be a real Porsche if it didn't have some wood in it somewhere!

You're right- I have wood everytime I drive her.
Old 02-12-2007, 01:15 AM
  #13  
jpitman2
Rennlist Member
Thread Starter
 
jpitman2's Avatar
 
Join Date: Dec 2002
Location: Australia
Posts: 5,283
Received 48 Likes on 45 Posts
Default

Spacers - had the right size wood handy, a stack of washers is messy to assemble and looks poor(and reminds one of a dismantled tensioner!), and not many people are going to see them...I hope. And its LIGHTER!
Should I paint the whole assembly black or white? I have some matt black....that would match the hose nicely.
jp 83 Euro S AT 50k
Old 02-12-2007, 11:33 PM
  #14  
Fogey1
Rennlist Member
 
Fogey1's Avatar
 
Join Date: Oct 2004
Location: Y-Bridge City, Zanesville, Ohio
Posts: 2,210
Received 6 Likes on 6 Posts
Default

jpitman2 wrote: Spacers - had the right size wood handy, a stack of washers is messy to assemble and looks poor(and reminds one of a dismantled tensioner!), and not many people are going to see them...I hope. And its LIGHTER!
Should I paint the whole assembly black or white? I have some matt black....that would match the hose nicely. jp 83 Euro S AT 50k


Spacers. Good hardware stores have selections of plastic, nylon and aluminum spacers in various thicknesses.
Old 02-13-2007, 09:45 AM
  #15  
Panzer9
Pro
 
Panzer9's Avatar
 
Join Date: Dec 2006
Posts: 671
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by jpitman2
Spacers - had the right size wood handy, a stack of washers is messy to assemble and looks poor(and reminds one of a dismantled tensioner!), and not many people are going to see them...I hope. And its LIGHTER!
Should I paint the whole assembly black or white? I have some matt black....that would match the hose nicely.
jp 83 Euro S AT 50k


TECH BULLETIN:WOOD ROTS!


Quick Reply: Alternator cooling hose replacement



All times are GMT -3. The time now is 08:45 PM.