Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

new clutch 1st gear?

Thread Tools
 
Search this Thread
 
Old 02-04-2007, 09:46 PM
  #1  
crazycrazyfool
Pro
Thread Starter
 
crazycrazyfool's Avatar
 
Join Date: Jan 2005
Location: Mill Creek, WA
Posts: 732
Likes: 0
Received 0 Likes on 0 Posts
Default new clutch 1st gear?

this is on my 83' 928 w/ 84 euro motor.

We installed the new clutch,tranny,rebuilt the torque tube and everything was perfect. not problem at a stand still going into 1st. I drive 40 miles back from the shop and get into some traffic and can't get it into 1st w/o forcing it. So I go into second then flip it down to 1st. My question is when you install a new clutch is there a standard adjustment period.... where the discs in the clutch are aligning themselves?

great to be on the road agin... few more bugs left.....
Old 02-04-2007, 10:20 PM
  #2  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,293
Received 2,470 Likes on 1,390 Posts
Default

do you have a twin disc setup ? Did you adjust the fingers on the intermediate plate ? if not then you may be experiencing clutch drag IE there is still enough friction on one of the discs to keep the trans loaded so it will be difficult to engage a gear when the is car stopped. You might also try bleeding the slave cylinder as there might be air in the system and thus the slave is not moving far enough to disengage the clutch
Old 02-04-2007, 10:25 PM
  #3  
FlyingDog
Nordschleife Master
 
FlyingDog's Avatar
 
Join Date: Sep 2004
Location: Not close enough to VIR.
Posts: 9,429
Likes: 0
Received 2 Likes on 2 Posts
Default

Yup, dragging clutch. Have fun fixing it!
Old 02-04-2007, 10:27 PM
  #4  
heinrich
928 Collector
Rennlist Member

 
heinrich's Avatar
 
Join Date: Jan 2003
Location: Seattle
Posts: 17,269
Received 5 Likes on 5 Posts
Default

they have ... for something like 18 months
Old 02-05-2007, 12:21 AM
  #5  
crazycrazyfool
Pro
Thread Starter
 
crazycrazyfool's Avatar
 
Join Date: Jan 2005
Location: Mill Creek, WA
Posts: 732
Likes: 0
Received 0 Likes on 0 Posts
Default

As Heinrich said... we've been messing with it for many months (obviously odd weekends). We started witht he 928developments stage 2 then the stage 3, then gave up on that and tried to get a refund (hahahha I'm not holding mybreath on this one) . Finally went back to OEM. We got it completely dialed in was perfect driving around the shop and the first 5 miles of traffic. got on the highway drove the car 40mile north, get off the highway and start experiencing the issue going into 1st. Runs fine if I start in second then quickly pull down into 1st..... but still curious what could have shifted around.

funnier part is I get home.trun the key to turn off the car and remove the key. Car is still running.
Open the door, car stops. key has been working fine since that one time. The car might be cursed but I still love it.
Old 02-05-2007, 12:22 AM
  #6  
crazycrazyfool
Pro
Thread Starter
 
crazycrazyfool's Avatar
 
Join Date: Jan 2005
Location: Mill Creek, WA
Posts: 732
Likes: 0
Received 0 Likes on 0 Posts
Default

As Heinrich said... we've been messing with it for many months (obviously odd weekends). We started witht he 928developments stage 2 then the stage 3, then gave up on that and tried to get a refund (hahahha I'm not holding mybreath on this one) . Finally went back to OEM. We got it completely dialed in was perfect driving around the shop and the first 5 miles of traffic. got on the highway drove the car 40mile north, get off the highway and start experiencing the issue going into 1st. Runs fine if I start in second then quickly pull down into 1st..... but still curious what could have shifted around.

funnier part is I get home.trun the key to turn off the car and remove the key. Car is still running.
Open the door, car stops. key has been working fine since that one time. The car might be cursed but I still love it.
Old 02-05-2007, 01:39 AM
  #7  
danglerb
Nordschleife Master
 
danglerb's Avatar
 
Join Date: Oct 2006
Location: Orange, Cal
Posts: 8,575
Received 3 Likes on 3 Posts
Default

I love troubleshooting from the hip when I am not sure I am remember correctly.

Isn't the ignition switch two parts, the key and the actual switch, maybe its loose or the switch is bad.

You have a symptom with more than one potential source, find out what is really not working. Whats the easiest way to see if the clutch is or isn't fully disengaging?
Old 02-05-2007, 09:24 AM
  #8  
hupp
Burning Brakes
 
hupp's Avatar
 
Join Date: Sep 2003
Location: Baton Rouge, LA
Posts: 1,101
Likes: 0
Received 3 Likes on 2 Posts
Default

CCF,

I had to fight this battle as well. One thing to check/try if you have already assured that the clutch is properly bled and adjusted:

-- Your master cylinder may not be "backfilling" properly. After some use some air will get pumped in there and the clutch will drag. Sometimes if you let is sit over night it will operate fine again for a short while until you pump the air back in and the process repeats. (I guess the air bubbles migrate back up the blue hose.)

-- The WSM has two pedal rod adjustments depending on the year of the shark. One with one turn of preload and one with about one turn of "slack".

-- My '79 WSM stated one turn of pre-load at the pedal rod, and this is what I did and the clutch would drag after some driving. After exhausting everything else I decided to try setting the pedal rod at the "slack" setting (after bleeding the air out -- AGAIN). The clutch has been operating fine since.
Old 02-05-2007, 02:17 PM
  #9  
FlyingDog
Nordschleife Master
 
FlyingDog's Avatar
 
Join Date: Sep 2004
Location: Not close enough to VIR.
Posts: 9,429
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by crazycrazyfool
As Heinrich said... we've been messing with it for many months (obviously odd weekends). We started witht he 928developments stage 2 then the stage 3, then gave up on that and tried to get a refund (hahahha I'm not holding mybreath on this one) . Finally went back to OEM. We got it completely dialed in was perfect driving around the shop and the first 5 miles of traffic. got on the highway drove the car 40mile north, get off the highway and start experiencing the issue going into 1st. Runs fine if I start in second then quickly pull down into 1st..... but still curious what could have shifted around.
Mine does the same. Let me know if you figure anything out. I'm about to replace all the hydraulics. Even better, it's 12 degrees out and I'm being kicked out of the garage.



Quick Reply: new clutch 1st gear?



All times are GMT -3. The time now is 02:32 AM.