Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

DIY speaker repair or how to re-foam your speakers

Thread Tools
 
Search this Thread
 
Old 01-12-2007, 06:02 PM
  #1  
Schocki
Rennlist Member
Thread Starter
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, Espaņa
Posts: 2,174
Received 188 Likes on 155 Posts
Default DIY speaker repair or how to re-foam your speakers

One of my winter projects while my GTS is hibernating. The base speakers on my GTS are cracked, or better the foam is gone. I tried to glue the foam but this solution does not work. The company http://www.speakerworks.net/kits.html has different DIT re-foam kits available. Very cost effective . I looked at their webpage and at the instructions and it was not bad at all. So I gave it a try and ordered a 6 inch kit - flat surrounds. The kit comes with detailed instructions, special glues, speaker foam and a brush. Cost $ 22.95

Here are some pictures from the procedure, it took me about 45 minutes to re-foam both speakers.

The glued speaker, in need of being repaired:



After the old foam removal. No problem with a good exacto knife:


The new foam ring. I had to remove about 1mm from the outside around the foam to give it a good fit.


The inner portion is glued first. A couple of bolts used as weights push the foam on to the membrane.]


After the glue has cured, the outer ring is glued to the speaker frame.



The first "new" speaker after about 25 minutes. Good to go for the next 15 years


The company Video: Click here to watch Speaker-Repair

Last edited by Schocki; 09-20-2009 at 05:20 PM.
Old 01-12-2007, 06:05 PM
  #2  
heinrich
928 Collector
Rennlist Member

 
heinrich's Avatar
 
Join Date: Jan 2003
Location: Seattle
Posts: 17,269
Received 5 Likes on 5 Posts
Default

very cool.
Old 01-12-2007, 06:06 PM
  #3  
Shark Attack
Rennlist Member
 
Shark Attack's Avatar
 
Join Date: Oct 2005
Location: Southern Utah
Posts: 11,012
Received 65 Likes on 34 Posts
Default

you didnt do a bad job there. I like you weights... good thinking.
Old 01-12-2007, 06:31 PM
  #4  
danglerb
Nordschleife Master
 
danglerb's Avatar
 
Join Date: Oct 2006
Location: Orange, Cal
Posts: 8,575
Received 3 Likes on 3 Posts
Default

This is the same company that used to sell a Klipschhorn replica kit, been around a long time I think.

How do the repaired speakers sound?
Old 01-12-2007, 06:37 PM
  #5  
Schocki
Rennlist Member
Thread Starter
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, Espaņa
Posts: 2,174
Received 188 Likes on 155 Posts
Default

The weights are recommended in the instructions .

I will let you guys know how they sound after installation... The speakers sounded OK before the foam cracked.
Old 01-12-2007, 07:31 PM
  #6  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

I've used re-foam kits from this company on some classic home stereo speakers with excellent results. Your speakers should work great. Even speakers that rattle can often be fixed in this process by recentering the cone, shimming around the voicecoil.
Old 01-12-2007, 11:24 PM
  #7  
danglerb
Nordschleife Master
 
danglerb's Avatar
 
Join Date: Oct 2006
Location: Orange, Cal
Posts: 8,575
Received 3 Likes on 3 Posts
Default

As long as the spiders are ok fixing a speaker isn't too hard, replacing the spiders and its best to ship to an expert.
Old 01-14-2007, 01:44 AM
  #8  
Podguy
Three Wheelin'
 
Podguy's Avatar
 
Join Date: Sep 2003
Location: SF Bay Area
Posts: 1,526
Likes: 0
Received 0 Likes on 0 Posts
Default

Orange County Speakers in Orange County, CA sells a similar repair kit.
Old 01-14-2007, 04:28 AM
  #9  
Schocki
Rennlist Member
Thread Starter
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, Espaņa
Posts: 2,174
Received 188 Likes on 155 Posts
Default

The speakers are not back in the car, but I hooked them up to a normal stereo yesterday. They sounded great again! Hopefully it stays like this....
Old 01-14-2007, 11:50 AM
  #10  
Chazz
Racer
 
Chazz's Avatar
 
Join Date: Sep 2003
Location: San Diego, CA
Posts: 405
Likes: 0
Received 0 Likes on 0 Posts
Default

I did the identical repair on those speakers in my car two years ago and they are still working very well. I now need to do the same job on the door speakers but can't figure out how to remove them without breaking the surround ring.
Old 01-14-2007, 11:57 AM
  #11  
Schocki
Rennlist Member
Thread Starter
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, Espaņa
Posts: 2,174
Received 188 Likes on 155 Posts
Default

Originally Posted by Chazz
I did the identical repair on those speakers in my car two years ago and they are still working very well. I now need to do the same job on the door speakers but can't figure out how to remove them without breaking the surround ring.
Remove the surround ring very gently. With a screwdriver type tool, there is no trick. Just be careful.
Old 01-14-2007, 12:35 PM
  #12  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,833
Received 884 Likes on 339 Posts
Default

Some of the 87 to 89 cars had srewed on rings - the whole ring rotates to unscrew - make sure which type you have.
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 01-14-2007, 12:36 PM
  #13  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,833
Received 884 Likes on 339 Posts
Default

Nice instructions all the way from Bavaria.
I will try it on my GTS rears instead of replacing them.
Old 04-11-2007, 01:16 PM
  #14  
Schocki
Rennlist Member
Thread Starter
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, Espaņa
Posts: 2,174
Received 188 Likes on 155 Posts
Default

Hi Roger

Finally a first update.

Started today to get the car ready today for the big TUEV (German state inspection). Connected the battery and everything checked out just fine. I will start the engine on Sunday before I get some temporary license plates next Monday

This was also the first time for me to try the "new" re-foamed speakers. I know they are not state of the art anymore and any Hifi freak would have thrown them out....
BUT they sound very nice, if I compare the sound with what I had before!!! They are not comparable to the subwoofer in my 944 S2 with a separate amplifier, but still very nice deep base sound.

This is one of THE very inexpensive but very effective repairs for your 928!

Just like Anchor Motor Mounts. You have no idea what you're missing until you replace them.
Old 04-11-2007, 08:01 PM
  #15  
SeanR
Rennlist Member
 
SeanR's Avatar
 
Join Date: Apr 2006
Posts: 35,700
Received 500 Likes on 267 Posts
Default

Good advice there Schocki, thanks. Today I was listening to some rather good music, and started to hear a fluttering out of my 6's.

BTW, when are you coming back home? You are missing a lot.


Quick Reply: DIY speaker repair or how to re-foam your speakers



All times are GMT -3. The time now is 05:13 PM.