DIY speaker repair or how to re-foam your speakers
#1
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One of my winter projects while my GTS is hibernating. The base speakers on my GTS are cracked, or better the foam is gone. I tried to glue the foam but this solution does not work. The company http://www.speakerworks.net/kits.html has different DIT re-foam kits available. Very cost effective
. I looked at their webpage and at the instructions and it was not bad at all. So I gave it a try and ordered a 6 inch kit - flat surrounds. The kit comes with detailed instructions, special glues, speaker foam and a brush. Cost $ 22.95 ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
Here are some pictures from the procedure, it took me about 45 minutes to re-foam both speakers.
The glued speaker, in need of being repaired:
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2963-mvc-001f.jpg)
After the old foam removal. No problem with a good exacto knife:
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2964-mvc-002f.jpg)
The new foam ring. I had to remove about 1mm from the outside around the foam to give it a good fit.
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2965-mvc-003f.jpg)
The inner portion is glued first. A couple of bolts used as weights push the foam on to the membrane.]
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2966-mvc-005f.jpg)
After the glue has cured, the outer ring is glued to the speaker frame.
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2967-mvc-006f.jpg)
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2968-mvc-007f.jpg)
The first "new" speaker after about 25 minutes. Good to go for the next 15 years![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2969-mvc-008f.jpg)
The company Video: Click here to watch Speaker-Repair
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
Here are some pictures from the procedure, it took me about 45 minutes to re-foam both speakers.
The glued speaker, in need of being repaired:
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2963-mvc-001f.jpg)
After the old foam removal. No problem with a good exacto knife:
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2964-mvc-002f.jpg)
The new foam ring. I had to remove about 1mm from the outside around the foam to give it a good fit.
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2965-mvc-003f.jpg)
The inner portion is glued first. A couple of bolts used as weights push the foam on to the membrane.]
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2966-mvc-005f.jpg)
After the glue has cured, the outer ring is glued to the speaker frame.
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2967-mvc-006f.jpg)
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2968-mvc-007f.jpg)
The first "new" speaker after about 25 minutes. Good to go for the next 15 years
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
![](https://rennlist.com/forums/members/schocki-albums-speaker-repair-picture2969-mvc-008f.jpg)
The company Video: Click here to watch Speaker-Repair
Last edited by Schocki; 09-20-2009 at 05:20 PM.
#6
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I've used re-foam kits from this company on some classic home stereo speakers with excellent results. Your speakers should work great. Even speakers that rattle can often be fixed in this process by recentering the cone, shimming around the voicecoil.
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#10
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I did the identical repair on those speakers in my car two years ago and they are still working very well. I now need to do the same job on the door speakers but can't figure out how to remove them without breaking the surround ring.
#11
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Originally Posted by Chazz
I did the identical repair on those speakers in my car two years ago and they are still working very well. I now need to do the same job on the door speakers but can't figure out how to remove them without breaking the surround ring.
#12
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Some of the 87 to 89 cars had srewed on rings - the whole ring rotates to unscrew - make sure which type you have.
__________________
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Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission?
George Layton March 2014
928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."![thumbsup](https://rennlist.com/forums/graemlins/bigok.gif)
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Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission?
![thumbsup](https://rennlist.com/forums/graemlins/bigok.gif)
928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."
![thumbsup](https://rennlist.com/forums/graemlins/bigok.gif)
#14
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Hi Roger ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
Finally a first update.
Started today to get the car ready today for the big TUEV (German state inspection). Connected the battery and everything checked out just fine. I will start the engine on Sunday before I get some temporary license plates next Monday![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
This was also the first time for me to try the "new" re-foamed speakers. I know they are not state of the art anymore and any Hifi freak would have thrown them out....
BUT they sound very nice, if I compare the sound with what I had before!!! They are not comparable to the subwoofer in my 944 S2 with a separate amplifier, but still very nice deep base sound.
This is one of THE very inexpensive but very effective repairs for your 928!
Just like Anchor Motor Mounts. You have no idea what you're missing until you replace them.
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
Finally a first update.
Started today to get the car ready today for the big TUEV (German state inspection). Connected the battery and everything checked out just fine. I will start the engine on Sunday before I get some temporary license plates next Monday
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
This was also the first time for me to try the "new" re-foamed speakers. I know they are not state of the art anymore and any Hifi freak would have thrown them out....
BUT they sound very nice, if I compare the sound with what I had before!!! They are not comparable to the subwoofer in my 944 S2 with a separate amplifier, but still very nice deep base sound.
This is one of THE very inexpensive but very effective repairs for your 928!
Just like Anchor Motor Mounts. You have no idea what you're missing until you replace them.
#15
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Good advice there Schocki, thanks. Today I was listening to some rather good music, and started to hear a fluttering out of my 6's.
BTW, when are you coming back home? You are missing a lot.
BTW, when are you coming back home? You are missing a lot.