Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

leakdown and forced induction

Thread Tools
 
Search this Thread
 
Old 04-14-2004 | 06:55 PM
  #1  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default leakdown and forced induction

as a preliminary step in my persuit of increased power for the orange car i have now had a leakdown test with the following result:
1) 13%
2) 18%
3) 14%
4) 12%

5) 18%
6) 7%
7) 8%
8) 20%

its all going past the rings according to the mechanic, with the test performed on the engine when warm ie less than operating temp.

im quite pleased at the result in light of the cars 170k miles and the fact that it still goes very well but im not sure of the practicality in adding forced induction. anyone care to comment?
Old 04-14-2004 | 07:32 PM
  #2  
bcdavis's Avatar
bcdavis
Drifting
 
Joined: Jul 2002
Posts: 3,348
Likes: 0
From: Los Angeles, CA
Default

What would be the downside of worn rings on a forced induction car?
Is the only concern additional crankcase pressures?
If so, a good vent setup should handle it.
Obviously, a worn engine may not hanfle the boost as well as a young, strong one.
But does that really mean that the rods or pistons are actually worn, or weak?
Or is a poor leakdown test just a sign of age in the rings?

I haven't done a leakdown yet on my car, but it is pretty strong.
But it does have a lot of blowby, which makes me think that
perhaps the rings may be showing signs of age. But it is
still strong, and I am guessing it should take boost without
too much of a problem...
Old 04-14-2004 | 07:49 PM
  #3  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default

yeah bc,

i hope so too and im waiting for someone to definitely talk me into it! the reason i ask is because others have suggested compression and leakdown testing prior to boosting, i presume for a reason??
Old 04-14-2004 | 07:50 PM
  #4  
Tony's Avatar
Tony
Addict
Lifetime Rennlist
Member
 
Joined: May 2001
Posts: 14,676
Likes: 585
From: Las Vegas
Default

A car as pretty as that needs boost. Eh, go for it!!!
My car has nearly 155K miles. Im going to do a leak down on it but, honeslty, whatever the results, it will get a blower either way.

Old 04-14-2004 | 07:58 PM
  #5  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default

yeah tony!

im going to paint the little scuffed bits under the mouth blood red i think.. after ive chewed on some ferrari!!

but honestly, what is important to verify prior to boosting?
Old 04-14-2004 | 08:22 PM
  #6  
Jim bailey - 928 International's Avatar
Jim bailey - 928 International
Addict
Rennlist Member

Rennlist
Site Sponsor

 
Joined: Jul 2001
Posts: 11,542
Likes: 3
From: Anaheim California
Default

Leak down testing is typically done by applying air at 100 PSI and measuring how much the cylinder can retain letting 18 to 20 % of that escape is a pretty big percentage . The pressures with the engine running are very much higher . Add boost and the blowby into the crankcase is going to be a lot to deal with . One negative to blow by is that the oil mist / vapors may cause detonation since it burns much different than gasoline if you allow it to be dumped in to the intake . Vent it to atmosphere catch can and you may have other problems . An engine that is that tired is not ideal for supercharging . On the other hand , not much to risk ; the engine needs to be rebuilt anyway !
Old 04-14-2004 | 08:24 PM
  #7  
bcdavis's Avatar
bcdavis
Drifting
 
Joined: Jul 2002
Posts: 3,348
Likes: 0
From: Los Angeles, CA
Default

> Vent it to atmosphere catch can and you may have other problems...

Such as?
Old 04-14-2004 | 08:32 PM
  #8  
Jim bailey - 928 International's Avatar
Jim bailey - 928 International
Addict
Rennlist Member

Rennlist
Site Sponsor

 
Joined: Jul 2001
Posts: 11,542
Likes: 3
From: Anaheim California
Default

If under the hood the fumes vapors may get into the heating A/C system making it smell like an oil leak ,, the catch can will require service or dumping , plumb it into the exhaust and you get clouds of smoke . Any such venting is strickly cut and try until it works .
Old 04-14-2004 | 08:53 PM
  #9  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default

granted, this tired old engine isnt 'ideal' to be supercharged and as pointed out it needs rebuilding anyway. maybe it wont be so bad??
Old 04-14-2004 | 08:55 PM
  #10  
bcdavis's Avatar
bcdavis
Drifting
 
Joined: Jul 2002
Posts: 3,348
Likes: 0
From: Los Angeles, CA
Default

Originally posted by Jim bailey - 928 International
If under the hood the fumes vapors may get into the heating A/C system making it smell like an oil leak ,, the catch can will require service or dumping , plumb it into the exhaust and you get clouds of smoke . Any such venting is strickly cut and try until it works .
I'll let you guys know soon if my catch can vented to the exhaust works or not.
My idea is to separate the oil mist, prior to venting to the exhaust.
And yes, an under-hood breather smells bad and looks bad.

What do you guys think of Quick Carl's breather kit?

http://www.928motorsports.com/parts/oilcontrol.html
Old 04-15-2004 | 01:53 AM
  #11  
2V4V's Avatar
2V4V
Burning Brakes
 
Joined: Aug 2001
Posts: 1,117
Likes: 0
Default

drnick,

I would echo Jim's statement - most of the guys I've talked to who design supercharger systems for a living will tell you that anything over 10-12% leakdown means it's time for a rebuild before it's time for a blower. I would also add it would suck to frag the motor bad because of a broken ring or some such.

I am a little surprised (not terribly, but a little) at a couple of the numbers you posted, if in fact, it is all going past the rings. I would not be shocked at those numbers if the majority were blowing by the valves - the valves/guides seem to follow the 'normal' rates of wear for most engines. The Alusil block though, tends to mitigate a lot of the normal wear, I have seen more than a few unrebuilt 120K+ mile engines at better than 95% across all 8 cylinders.

Are you confident it's not the valves?

Greg
Old 04-15-2004 | 03:06 AM
  #12  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default

greg,

not having performed the test myself i am not confident of anything - you know how the saying goes if you want something doing right. i had another mechanic check compresions last year with the following result:

1)190
2)180
3)175
4)185

5)165
6)145
7)150
8)160

as you can see there isnt really a clear correlation between both sets of numbers so im not entirely sure what each individual reading actualy means.

i think overall however the picture does evidence wear and tear and perhaps more than just a little. maybe i am looking at more than just bolting on a supercharger to squeeze out some extra horses.. i do know where theres a wrecked gt, i wonder..
Old 04-15-2004 | 12:49 PM
  #13  
Jim bailey - 928 International's Avatar
Jim bailey - 928 International
Addict
Rennlist Member

Rennlist
Site Sponsor

 
Joined: Jul 2001
Posts: 11,542
Likes: 3
From: Anaheim California
Default

Not a lot of correlation ?? like zero , none , nada ...... the two best for leak down 6 and 7 are the two worst for compression !! I would have liked to have seen number one checked again at the end just to be sure part of what you are seeing is not just the battery wearing down . At any compression over about 100 the cylinder will fire less than that and it is a seven cylinder engine . If you shoot a bit of oil into each cylinder and the compression numbers increase then it probably is a ring cylinder wear problem and not valves .
Old 04-15-2004 | 12:57 PM
  #14  
Old & New's Avatar
Old & New
Rennlist Member
 
Joined: Dec 2002
Posts: 1,975
Likes: 0
From: Southern New England
Default

Not so sure your motor is or isn't a candidate, but the compression test component seems nice.
Old 04-15-2004 | 02:28 PM
  #15  
drnick's Avatar
drnick
Thread Starter
Drifting
 
Joined: May 2002
Posts: 2,777
Likes: 2
From: New Zealand
Default

yeah,

i dont know what this all means exactly. i do know that the cylinder bank with higher compressions has had the head off after a camshaft breakage (apparantly it happens on this side as the distributor drive weakens the shaft) and consequently the head was rebuilt which i think accounts for the higher compressions.

ive been on the phone to some places that can rebuild it and also to some breakers who have a gt engine and this is where im at. do i: 1) slap a supercharger on it and see what happens; 2) do a basic rebuild assuming this is possible and then supercharge; 3) drop in the engine from a gt???

perhaps i should have the compressions and leakdown done again to gain a more accurate picture.


Quick Reply: leakdown and forced induction



All times are GMT -3. The time now is 05:05 PM.