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Stupid question about rear shift shaft coupler

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Old 11-15-2019, 11:06 AM
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scottpeterd
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Default Stupid question about rear shift shaft coupler

I ordered the 928-424-029-00-M260 rear coupler from Pelican last year, along with the the polygraphite bushings 99-1758-424-M523

The pin in the new coupler seems rather loose. Am I supposed to press the pin out of the bushings that came with the coupler and press in the new replacements?

Or can they be removed and replaced with without the use of a press?
Old 11-15-2019, 02:25 PM
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Adamant1971
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Originally Posted by scottpeterd
I ordered the 928-424-029-00-M260 rear coupler from Pelican last year, along with the the polygraphite bushings 99-1758-424-M523

The pin in the new coupler seems rather loose. Am I supposed to press the pin out of the bushings that came with the coupler and press in the new replacements?

Or can they be removed and replaced with without the use of a press?
You need to press out the pin. Insert the new bushings from the inside then press the pin back in.
Old 11-15-2019, 04:39 PM
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Hey_Allen
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For what it's worth, I just installed a set of new (OE Porsche) bushings in my rear shift coupling, and was surprised at how loosely the pin fits inside the bushings.
Old 11-15-2019, 08:33 PM
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GregBBRD
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Originally Posted by Hey_Allen
For what it's worth, I just installed a set of new (OE Porsche) bushings in my rear shift coupling, and was surprised at how loosely the pin fits inside the bushings.
Uhhh....Porsche doesn't offer bushings for that coupler. Never has. They do offer a gearshift bushing for a '73-'76 914 (under a 911 part number), but they have a ton of play, due to the 914 application.

The play in the bushings was designed in to make sure that as the transmission and engine moved around in the chassis, that there was no pressure put on the gearshift pieces inside the transmission. And yes, I know that the gearshift is attached to the torque tube and so is the transmission (so there should not be any independent movement), but Porsche apparently decided to play it safe and build in a little play.
Old 11-15-2019, 08:39 PM
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scottpeterd
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Greg,

That makes a lot of sense.

So today I pressed the upgraded bushings into the old coupler. Really tight. But it has not gone on the car yet. A new rear coupler with some play was just installed yesterday.

So, should I leave the new one on, or replace it with the rebuilt one?
Old 11-16-2019, 02:51 AM
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GregBBRD
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Originally Posted by scottpeterd
Greg,

That makes a lot of sense.

So today I pressed the upgraded bushings into the old coupler. Really tight. But it has not gone on the car yet. A new rear coupler with some play was just installed yesterday.

So, should I leave the new one on, or replace it with the rebuilt one?
Truthfully, I can't drive a 928 with no play and one with normal play and tell the difference. The slight travel in the bushings just gets "swallowed up" by the larger travel of the shift forks inside the transmission, for me.

Perhaps it is more obvious with a short shifter?
Old 11-16-2019, 09:46 AM
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buccicone
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I Wondered the same last week when I got a new coupler from Roger. After installing in the car, there was no perceivable play. The old Coupler had one bushing completely missing. I also thought it was strange the new coupler was so loose.
Old 11-16-2019, 09:56 AM
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slownrusty
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I just installed a short shifter with a new rear coupling and 928 Motorsports front coupling and it has really transformed the throws and the gearchange feel - very crisp.
Old 11-16-2019, 11:07 AM
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Hey_Allen
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Originally Posted by GregBBRD
Uhhh....Porsche doesn't offer bushings for that coupler. Never has. They do offer a gearshift bushing for a '73-'76 914 (under a 911 part number), but they have a ton of play, due to the 914 application.
I went and checked the part number for the bushings that I'd purchased from a vendor here, and found this: 911.424.223.03

So, you're correct about it not being sold by Porsche as a 928 part, but it is sold by Porsche.

Due to how much built in slack it had, I ended up tapping the ends on the pivot pin and installing tensioning caps to take up some on the slop.
I'll have to see how it feels once I have the car back on the ground and driving.

Last edited by Hey_Allen; 11-17-2019 at 08:43 AM. Reason: auto-correct needed correcting...



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