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Home-built short shift kit

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Old 12-14-2010, 07:21 PM
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Kerry Chadderton
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Default Home-built short shift kit

I couldn't swallow $200-300 for a really good kit so I made my own. Obviously I copied someone else's design(cough, cough), but this cost me a total of $59 including the new 1/2" end mill, 5/8" drill bit and shipping. Yes it took a few hours...but it was fun! This is just the mock-up. I'll make it pretty after I determine that it works. It has just two settings, stock and roughly 30% shorter.
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Old 12-14-2010, 08:20 PM
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CyCloNe!
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looks very nice!...wheres mine?
Old 12-14-2010, 08:41 PM
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Kerry Chadderton
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Let me test it first. I don't want to be responsible for leaving someone stranded and then get flamed and exiled from Rennlist!
Old 12-14-2010, 10:06 PM
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Mike C.
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Very nice! Where did you get the heim joint?
Old 12-14-2010, 10:13 PM
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Kerry Chadderton
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The three heim joints, the end mill and the drill bit came from McMaster-Carr. Although they don't use the term "heim joint". They call them "rod ends" in case you want to look them up.

Thanks for the compliments guys!
Old 12-14-2010, 11:08 PM
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dillon410021
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what car is this for?
Old 12-15-2010, 02:24 AM
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pettybird
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Originally Posted by dillon410021
what car is this for?
His!

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Old 12-15-2010, 07:58 AM
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Kerry Chadderton
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Prettybird, that's funny right there! I don't care who you are.....

This is on a 1984 944. Oh, it "works", no doubt. However, I haven't put the car back together yet. I will know before the new year if it works well enough to be called a success.

Mike C - If you want the part numbers for those heim joints, I can search them out.
Old 12-15-2010, 11:58 AM
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Looks good. Are you thinking of making this for sale or what?
Old 12-15-2010, 12:13 PM
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black944 turbo
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I would love to have a reasonably priced short shifter if it works properly.
Old 12-15-2010, 12:21 PM
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aj986s
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Looks good. I have the "commercial" version on a couple of cars. Weak point seems to be the bolt that clamps the shifter to the shift rod from up front. Always coming loose, and then tranny connection gets wacky. Have used loctite with some success. Safety wire probably best/better, but not easy for everyone. A good secure connection would be a very desirable feature.
Old 12-15-2010, 12:22 PM
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hacker-pschorr
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Originally Posted by Kerry Chadderton
The three heim joints, the end mill and the drill bit came from McMaster-Carr. Although they don't use the term "heim joint". They call them "rod ends" in case you want to look them up.
I'm not sure I would use anything but a PTFE lined / sealed joint for this. Granted this is not a suspension component that would be a dangerous situation if it failed, still a major PIA and in an area that will get dirty.
Old 12-15-2010, 01:01 PM
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Kerry Chadderton
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I agree on both points; securing the bolt and the telfon sealed heim joints. This is just a test setup so I bought the inexpensive joints. I will probably safety wire and loctite the bolt just so I don't have to think about it, and on future units I'll include the good joints. Also I could include a set-screw to hold that bolt. Thanks for the experienced input! Hell, I might do that now since it's still out of the car until tomorrow.

About selling these. That's a slippery slope. This is copied from pictures of a race company's unit. I'll give credit where credit is due. Let me get a couple thousand road miles and a couple track events on this one before I pat myself on the back. After that I would not be opposed to making a few up for the Rennlisters!
Old 12-15-2010, 04:57 PM
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Mike C.
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When you get a chance I would like to keep those heim joint part numbers for future reference. As for the sealed joint, I've had my Autothority kit installed for (at least 13 years) and 150K+ miles without a sealed joint and it's still pretty tight.
Old 12-15-2010, 05:14 PM
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Originally Posted by black944 turbo
I would love to have a reasonably priced short shifter if it works properly.

DITTO


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