Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Urgent Cheesehead bolt Stripped

Thread Tools
 
Search this Thread
 
Old 04-23-2003, 10:51 PM
  #1  
dlr944
Racer
Thread Starter
 
dlr944's Avatar
 
Join Date: Jan 2002
Location: Austin
Posts: 319
Likes: 0
Received 1 Like on 1 Post
Post Urgent Cheesehead bolt Stripped

Well, I am in the middle of replacing the front seals and unfortantely the prior #*&% mechanic did not replace the camshaft cheesehead bolt. The bolt is now stripped and my (21mm)snap-on cheesehead driver just slips inside the bolt.

Please advise.

Thanks
Old 04-23-2003, 11:49 PM
  #2  
Tremelune
Three Wheelin'
 
Tremelune's Avatar
 
Join Date: Mar 2002
Location: Los Angeles
Posts: 1,725
Received 24 Likes on 16 Posts
Post

Brutal, guy. If I ever have to do my CVJ's again, I'll be in the same boat.

Hopefully others have better ideas, but you could always cut the bolthead straight down with a sawsall or a die cutter and put in a huge flathead screwdriver or a strong knife or something.
Old 04-24-2003, 04:21 AM
  #3  
Devia
Nordschleife Master
 
Devia's Avatar
 
Join Date: Dec 2002
Location: Orange County, CA
Posts: 6,119
Received 3 Likes on 3 Posts
Post

WAIT! Craftsman through Sears sells a set of special tools to work on stripped bolts, including Cheesehead, if I'm not mistaken!

Check them out first!

- Julie
Old 04-24-2003, 04:34 AM
  #4  
944S2NUT
Drifting
 
944S2NUT's Avatar
 
Join Date: Aug 2002
Location: Canada
Posts: 3,053
Likes: 0
Received 0 Likes on 0 Posts
Post

My father is in the same boat aswell. Thank god we have a pro mechanic working on the solution. RIGHT HENRY!! <img border="0" title="" alt="[Wink]" src="wink.gif" />
Old 04-24-2003, 08:17 AM
  #5  
Toolmaster
Addict
Lifetime Rennlist
Member
 
Toolmaster's Avatar
 
Join Date: Nov 2001
Location: Amherst, NH
Posts: 761
Likes: 0
Received 0 Likes on 0 Posts
Post

Hey all -

I'm assuming that you mean the front camshaft cheesehead bolt.

Get thyself a drill, and drill off the bolt head. The shaft itself should (they usually do that is) come out easily with a pair of vicegrips once the head is off.

Many people, myself included, don't even try to break this one loose - we just drill the head off. And then of course replace the bolt.

HTH!
Old 04-24-2003, 09:22 AM
  #6  
dlr944
Racer
Thread Starter
 
dlr944's Avatar
 
Join Date: Jan 2002
Location: Austin
Posts: 319
Likes: 0
Received 1 Like on 1 Post
Post

</font><blockquote><font size="1" face="Verdana,Tahoma,Helvetica">quote:</font><hr /><font size="2" face="Verdana,Tahoma,Helvetica">Originally posted by Toolmaster:
<strong>Many people, myself included, don't even try to break this one loose - we just drill the head off. And then of course replace the bolt.
HTH!</strong></font><hr /></blockquote><font size="2" face="Verdana,Tahoma,Helvetica">What type and size drill bit do you recommend? I started to drill the head off the bolt but found that it was very easy to nic the inside of the cam sprocket. Any pointers? Drill size and type?
Old 04-24-2003, 10:47 AM
  #7  
Alpine951
Drifting
 
Alpine951's Avatar
 
Join Date: Sep 2001
Location: Massachusetts
Posts: 2,597
Likes: 0
Received 0 Likes on 0 Posts
Post

start with a small one like 1/4" and drill down to the head thickness and then switch to 3/8". I got an education in drilling metal 5 weeks ago when i had to do this. Go slow and let the drill work. Don't force it with alot of pressure and high speed or you will ruin the drill in 2 minutes like I did. Be prepared to waste $65 in drill bits. I broke off the collar that holds the sprocket by trying to stick a screwdriver in between the remain piece of chad on the bolt head. The collar cost me $25 too.
Old 04-24-2003, 04:57 PM
  #8  
dlr944
Racer
Thread Starter
 
dlr944's Avatar
 
Join Date: Jan 2002
Location: Austin
Posts: 319
Likes: 0
Received 1 Like on 1 Post
Post

Anyone tried using the "Bolt-Out" product from Sears on stripped bolts?
Old 04-24-2003, 07:04 PM
  #9  
Devia
Nordschleife Master
 
Devia's Avatar
 
Join Date: Dec 2002
Location: Orange County, CA
Posts: 6,119
Received 3 Likes on 3 Posts
Post

That's what I'm talking about, dude! Not yet, but all we have in the garage here are Craftsman tools.

- Julie
Old 04-30-2003, 12:55 AM
  #10  
hy944
Intermediate
 
hy944's Avatar
 
Join Date: Apr 2003
Location: Surrey, British Columbia, CAN
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Post

The bolt outs or other similar extractors don't work here because of the bolt head and collar clearance. Drill out the bolt head works the best and is fairly quick. Center with a 1/8" drill bit on the bolt head, drill down to bolt head thickness (3/16-1/4?)measure the replacement bolt.
Use a 3/8 or letter drill X and do the same, if you went centered, the hole will be perfectly centered. I find the letter drill X is closer to the diameter of the 10 mm bolt. Lastly use a 7/16" bit and do the same, as you near the shank the head will break off. The key is make sure your centered.



Quick Reply: Urgent Cheesehead bolt Stripped



All times are GMT -3. The time now is 03:35 AM.