My Daily Beater 924S Project!
#1
Nordschleife Master
Thread Starter
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Just doing some work on the daily beater so I figured I would give a few posts about the projects as they come along.
The first thing I needed to do before work began on the car itself was fix the toasted wiring harness.
I used 2 my bad harness along with a generic harness that had all my wire colors so I wouldn't have to use only red and black. This way someone could open the harness up for trouble shooting if needed.
Anyways, my mismatch of new and good old came out looking like this.
![](http://www.bonedaddy.net/Fishey/wire6.JPG)
The biggest challenge was making an all new injector wiring harness as the old one was totally destroyed from age. You can also see I used lindseys speed/ref sensor harness.
![](http://www.bonedaddy.net/Fishey/wire7.JPG)
I will post up more as It comes along but the engine rebuild/modification will start today.
The first thing I needed to do before work began on the car itself was fix the toasted wiring harness.
I used 2 my bad harness along with a generic harness that had all my wire colors so I wouldn't have to use only red and black. This way someone could open the harness up for trouble shooting if needed.
Anyways, my mismatch of new and good old came out looking like this.
The biggest challenge was making an all new injector wiring harness as the old one was totally destroyed from age. You can also see I used lindseys speed/ref sensor harness.
I will post up more as It comes along but the engine rebuild/modification will start today.
#2
Nordschleife Master
Thread Starter
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Started on the bottom end of the motor..
![](http://www.bonedaddy.net/Fishey/Crank.JPG)
Plastigage
![](http://www.bonedaddy.net/Fishey/Plastigauge.JPG)
Clearance
![](http://www.bonedaddy.net/Fishey/Plastigauge2.JPG)
Factory calls for .020 - .098mm
My plastigage gave me just about a perfect .076mm so I was happy with that considering I had to get the crank polished out on STD bearings.
(note) cammera angle on measuring kinda makes it look a bit different then it did in person.
Plastigage
Clearance
Factory calls for .020 - .098mm
My plastigage gave me just about a perfect .076mm so I was happy with that considering I had to get the crank polished out on STD bearings.
(note) cammera angle on measuring kinda makes it look a bit different then it did in person.
#3
Race Car
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looks great. Keep us posted as it goes together. Getting the crank carrier and oil pump lined up is a trick for some people and following the process could be helpful here. Are you using the factory shop manuals?
#6
Not Special
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#7
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#8
Nordschleife Master
Thread Starter
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Assembly lube!
![](http://www.bonedaddy.net/Fishey/bottomend.JPG)
Anaerobic Flange Sealant
![](http://www.bonedaddy.net/Fishey/bottomend2.JPG)
Assembled
![](http://www.bonedaddy.net/Fishey/bottomend3.JPG)
Also, I got the wiring loom awhile aho but it was from MCMelectronic
(http://www.mcmelectronics.com/)
or
some other store that the name is escaping me but is also local to me. (When I remember I will update this)
Anaerobic Flange Sealant
Assembled
Also, I got the wiring loom awhile aho but it was from MCMelectronic
(http://www.mcmelectronics.com/)
or
some other store that the name is escaping me but is also local to me. (When I remember I will update this)
#9
Nordschleife Master
Thread Starter
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Worked on a few more things
Balance shaft delete (Reverseable)
![](http://www.bonedaddy.net/Fishey/balanceshaft.JPG)
![](http://www.bonedaddy.net/Fishey/balanceshaft2.JPG)
Assembled Forged Rods + New Piston Rings (new style)
![](http://www.bonedaddy.net/Fishey/rod.JPG)
Plastigauge
![](http://www.bonedaddy.net/Fishey/rodbearing.JPG)
Assembled and Installed
![](http://www.bonedaddy.net/Fishey/pistons.JPG)
Then came a problem with the oil pump! so I used the new style housing from my 944 along with its oil pump! *Same pump different housing*
(notice the gouges in the housing)
![](http://www.bonedaddy.net/Fishey/housing.JPG)
Bad pump + Gear
![](http://www.bonedaddy.net/Fishey/badpump.JPG)
![](http://www.bonedaddy.net/Fishey/badgear.JPG)
Good pump + Gear
![](http://www.bonedaddy.net/Fishey/goodpump.JPG)
![](http://www.bonedaddy.net/Fishey/Goodgear.JPG)
I will post up more tommorow
Balance shaft delete (Reverseable)
Assembled Forged Rods + New Piston Rings (new style)
Plastigauge
Assembled and Installed
Then came a problem with the oil pump! so I used the new style housing from my 944 along with its oil pump! *Same pump different housing*
(notice the gouges in the housing)
Bad pump + Gear
Good pump + Gear
I will post up more tommorow
#13
Nordschleife Master
Thread Starter
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I think they are totally useless I have never noticed them missing so why lose the tiny bit of power and add the weight?
Most people think the car vibrates alot or something with them missing but the reality its so slight of a vibration increase that I don't really care.
Most people think the car vibrates alot or something with them missing but the reality its so slight of a vibration increase that I don't really care.