944S Head Job (pics)
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Well a few days ago the 944S started running hot. Unfortunatly it was the headgasket. When we got the head off the headgasket looked to be in VERY bad shape. The head had become pitted from the huge holes that were in the headgasket, some so big they had to be welded. After beed blasting the head and cleaning it up the deep pits were welded up. Finally after being welded up the head was machined to take of .005 of an inch to clean it up. I was able to be involved in much of this work thanks to a bunch of people my dad knows lol money saver too
Anyway I thought you guys might like to see some pics of the process so here they are, sorry some of them are kind of blurry.
a few of the pits that were welded
![](http://forums.rennlist.com/upload/3welds.jpg)
the head on the machine shimmed up and ready to cut
head finished up ready for valves
![](http://forums.rennlist.com/upload/head_machined.jpg)
head being machined
ok thats all for now btw all of this was done today lol
Eon S.
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a few of the pits that were welded
![](http://forums.rennlist.com/upload/3welds.jpg)
the head on the machine shimmed up and ready to cut
![](http://forums.rennlist.com/upload/head_on_machine.jpg)
head finished up ready for valves
![](http://forums.rennlist.com/upload/head_machined.jpg)
head being machined
![](http://forums.rennlist.com/upload/machining.jpg)
ok thats all for now btw all of this was done today lol
Eon S.
Last edited by 87_944s; 06-16-2006 at 08:34 PM.
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Well hopefully the thicker headgasket comes in Monday. I don't know how much longer I can go without any wheels lol. Anyway here are some updated pics of what was done today and the destroyed headgasket.
the old headgasket
Wrapped the headers
I will post some more pics when I get a little further
Eon S.
the old headgasket
![](http://forums.rennlist.com/upload/headgasket.jpg)
![](http://forums.rennlist.com/upload/laping_valves.jpg)
Wrapped the headers
![](http://forums.rennlist.com/upload/headers_wrapped.jpg)
I will post some more pics when I get a little further
Eon S.
#5
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Hey.... those headers look awesome.....
Where did you get the header wrap material and coating....?
Those stainless steel wire calmps look especially proffesional...
TS
![bowdown](https://rennlist.com/forums/graemlins/bowdown.gif)
Where did you get the header wrap material and coating....?
![Big Grin](https://rennlist.com/forums/images/smilies/biggrin.gif)
Those stainless steel wire calmps look especially proffesional...
![ducking](https://rennlist.com/forums/graemlins/icon107.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
![hiha](https://rennlist.com/forums/graemlins/roflmao.gif)
TS
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Yeah arent those clamps neat. All of the stuff was free btw my dad just happened to have the stuff laying around the shop how lucky huh? Oh and the clamps were hand crafted stainless masterpieces.
Eon S.
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Eon S.
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#8
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It is possible that you need a new camera ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
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#9
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Hmmm, let's see now...
1. Buy new camera
2. Repair damaged cylinder head and replace gasket.
Tough one
TS
Ringo- "Well now our engines match......
"
Errr, look again mate, yours has only 8 valves...
![Confused](https://rennlist.com/forums/images/smilies/confused.gif)
1. Buy new camera
2. Repair damaged cylinder head and replace gasket.
Tough one
![Big Grin](https://rennlist.com/forums/images/smilies/biggrin.gif)
TS
Ringo- "Well now our engines match......
![crying](https://rennlist.com/forums/graemlins/bigcry.gif)
Errr, look again mate, yours has only 8 valves...
![Wink](https://rennlist.com/forums/images/smilies/wink.gif)
#10
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Originally Posted by 951and944S
Ringo- "Well now our engines match......
![crying](https://rennlist.com/forums/graemlins/bigcry.gif)
Errr, look again mate, yours has only 8 valves...
![Wink](https://rennlist.com/forums/images/smilies/wink.gif)
NO I said our engines match now since our heads are out.
![Big Grin](https://rennlist.com/forums/images/smilies/biggrin.gif)
...
#11
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951 and 944, it was a joke, please replace batteries in the sarcasm meter, it appears to be non-functional ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
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#12
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Originally Posted by Matt H
951 and 944, it was a joke, please replace batteries in the sarcasm meter, it appears to be non-functional ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
![Cheers](https://rennlist.com/forums/images/smilies/beerchug.gif)
Anyways.....off to the shop to install the valves and bolt on the headers to prepare for the install. Thicker gasket will be here tomorrow.
What else would a "father" be doing on "father's" day.....?
![Wink](https://rennlist.com/forums/images/smilies/wink.gif)
TS
#13
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Yeah, I hear you. Happy Father's day, nothing like getting to wrench on someone elses car, right?
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#14
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those 16 valve heads are beautiful, aren't they?
might as well change the tensioner and valve guides while you're at it.
might as well change the tensioner and valve guides while you're at it.