Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Spark plug wires, cap and rotor. *FINALLY DONE*(pics)

Thread Tools
 
Search this Thread
 
Old 11-10-2005, 09:57 AM
  #31  
tifosiman
Race Director
 
tifosiman's Avatar
 
Join Date: Jan 2002
Location: The Heart of it All
Posts: 12,208
Received 16 Likes on 10 Posts
Default

Originally Posted by SoCal Driver
That's no fun! Where would all of the "My Car Will Not Start" threads come from?
LOL! I just spit green tea all over my keyboard!
Old 11-10-2005, 12:55 PM
  #32  
Techno Duck
Nordschleife Master
 
Techno Duck's Avatar
 
Join Date: Jun 2003
Location: San Diego, CA
Posts: 9,980
Likes: 0
Received 8 Likes on 5 Posts
Default

Antonio, i think you are one of the few people who has a car that has that sticker on the cam housing still!

I am not sure about having to remove that bolt to get that brass collar off. On my '87 n/a the cap and rotor slid right off, no fuss at all.
Old 11-10-2005, 01:15 PM
  #33  
CCCP
Instructor
 
CCCP's Avatar
 
Join Date: Nov 2004
Location: Boston
Posts: 177
Likes: 0
Received 0 Likes on 0 Posts
Default

You don't have to take the second screw off to get the brass piece off. The 2nd screw holds the adapter shaft to the cam gear. The rotor is held onto the adapter shaft by the screw you already took off. All you have to do now is just muscle that brass piece off.
Old 11-10-2005, 01:39 PM
  #34  
SoCal Driver
Race Car
 
SoCal Driver's Avatar
 
Join Date: Jun 2002
Location: Costa Mesa, California
Posts: 3,781
Likes: 0
Received 0 Likes on 0 Posts
Default

Would be easier to get to if you plan on using a cutter wheel on it.
Old 11-10-2005, 01:53 PM
  #35  
89magic98
In the Sink
Rennlist Member

 
89magic98's Avatar
 
Join Date: May 2003
Posts: 10,981
Likes: 0
Received 97 Likes on 75 Posts
Default

Another reason to not use loctite when installing the rotor, regardless of what the factory manual says.
Old 11-10-2005, 05:33 PM
  #36  
Antonio951
Drifting
Thread Starter
 
Antonio951's Avatar
 
Join Date: Oct 2003
Posts: 2,008
Likes: 0
Received 0 Likes on 0 Posts
Default

Found a tool that might work, ill find out tonight...
Attached Images  
Old 11-10-2005, 06:56 PM
  #37  
SoCal Driver
Race Car
 
SoCal Driver's Avatar
 
Join Date: Jun 2002
Location: Costa Mesa, California
Posts: 3,781
Likes: 0
Received 0 Likes on 0 Posts
Default

Don't break off the other bolt.
Old 11-10-2005, 08:25 PM
  #38  
Zero10
Race Car
 
Zero10's Avatar
 
Join Date: Nov 2003
Location: Calgary, AB
Posts: 4,593
Likes: 0
Received 2 Likes on 2 Posts
Default

Spray it with some WD-40, then rap on it a few times with a hammer, re-spray, and let it sit for a few minutes. Wipe the outside dry, and try to twist it with a pipe wrench (Doesn't need to be a big one). If it doesn't come free easily, use a thin flat-head screwdriver or chisel, and go down the back side of it, against the collar that it sits inside, and pry it off. Worked every time for me. Now, on installation of the new one, use some anti-sieze or grease on the outside of the shaft that the rotor slides on, but be careful not to get any on the threads for the small allen bolt, or else it may work itself loose. Don't use any loctite on re-installation, or you will regret it...
Old 11-10-2005, 09:41 PM
  #39  
Antonio951
Drifting
Thread Starter
 
Antonio951's Avatar
 
Join Date: Oct 2003
Posts: 2,008
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok, i finally got the thing of.
Had to work it left and right a couple times but it came of. Everything looks clean, i re-installed the new rotor and now i have a new problem. I cant get the distributor cap to lock in place. I haven't even attemted to lock the bottom one yet. Almost tired everything i know but the thing wont lock.
Any ideas?
Old 11-10-2005, 09:46 PM
  #40  
streckfu's
Rennlist Member
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Default

It locks counter-clockwise. Lefty-Tighty in this case. At least that's what I've always done. Trythe bottom first to see if it helps.
Old 11-10-2005, 09:52 PM
  #41  
Techno Duck
Nordschleife Master
 
Techno Duck's Avatar
 
Join Date: Jun 2003
Location: San Diego, CA
Posts: 9,980
Likes: 0
Received 8 Likes on 5 Posts
Default

They are a pain in the butt to get on as they are spring loaded and only lock in a certain position.

Its tough to explain how its done, but hold the cap infront of you like you were putting it on. Position both of the locking arms so they are pointing to the left. The cap will fit into its position. Now the tricky part is pushing in the top screw in all the way, while continuing to push in, rotate the screw counter-clockwise until it stops. Do the same for the bottom. The top and bottom screws will lock at different points, the top one only rotates maybe a 1/4 turn, the bottom about 3/4 of a turn. I find it helps using a stubby screwdriver.
Old 11-10-2005, 11:14 PM
  #42  
Zero10
Race Car
 
Zero10's Avatar
 
Join Date: Nov 2003
Location: Calgary, AB
Posts: 4,593
Likes: 0
Received 2 Likes on 2 Posts
Default

You will swear a lot installing the cap, and you will then stop for a while, scratching your head wondering why they would design the thing in such a terrible fashion, and why is that stupid headlight bar right in the way, and then you will go at it again, and eventually get it. I guarantee, the second time is easier.
Old 11-11-2005, 12:16 AM
  #43  
Antonio951
Drifting
Thread Starter
 
Antonio951's Avatar
 
Join Date: Oct 2003
Posts: 2,008
Likes: 0
Received 0 Likes on 0 Posts
Default

This is by far the hardest thing i have done to the car but i got it done.
I started the car hoping nothing was going to blow up and it didn't, idled right around 850-900 rpm. I didn't drive it yet to make sure everything is fine under full boost but i will this weekend.

The worst part of the whole thing was the bottom screw of the distributor cap.
I APPLAUD all you guys that change the clutch, do the timing belt, rebuild the engine etc all by your self.

I really appreciate all the help and suddgestions everyone gave, it was very helpful. I cant think of another place you can get on and have "live" help 24/7 on a 20 year old car.
Again thanks everyone, the help is very much appreciated.

Heres a couple pics of the finished product

Antonio
Attached Images     
Old 11-11-2005, 12:31 AM
  #44  
SamGrant951
Race Director
 
SamGrant951's Avatar
 
Join Date: May 2001
Location: Indianapolis, IN
Posts: 10,861
Received 34 Likes on 29 Posts
Default

nice work Antonio! Cant wait to see her again soon!

(Did you ever get any spacers ordered?)
Old 11-11-2005, 02:04 AM
  #45  
Zero10
Race Car
 
Zero10's Avatar
 
Join Date: Nov 2003
Location: Calgary, AB
Posts: 4,593
Likes: 0
Received 2 Likes on 2 Posts
Default

Looking nice.
Haha, honestly, some days doing a distributor cap is just as hard as dropping an engine. There was once I spent almost 2 hours trying to get that stupid thing on. Of course, I didn't have the righ ttools, and in the end it took some real creativity, but still, 2 hours!


Quick Reply: Spark plug wires, cap and rotor. *FINALLY DONE*(pics)



All times are GMT -3. The time now is 03:35 AM.