Timing belt replacement
#1
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Timing belt replacement
what all do i need done when i do timing belt? i have the timing belt water pump and tensioner! what else do i need to do? i know that i dont need the tensioner done but i dont think it has ever been done and i dont know if i can trust the one on there at 167000 MI thanks in advanced!
#2
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i think a lot of people also do the balance shaft belt, and all the rollers. and then a whiel you are in there job could invlude front engine seals if you are ambitious
#3
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If you are going in, do the timing and balance shaft belt, the rollers (Balance shaft roller, BS idle roller, Timing belt roller, Timing belt idle roller), the waterpump and the front seals....then you don't have to worry about anything for a long time. It sucks to just go in and do belts and even a waterpump, then in 6 months have the front seals start to leak oil.....doh.
#4
1 hour of preparation translates into saving many hours lost running to get tools, maybe even having to shut down and wait for parts delivery. I would strongly suggest taking a picture or making a detailed drawing of certain things as you're taking it apart-off the top of my head I think of all shaft alignments, those "O"s and such will confuse you later. I'm about to do the same including front seals, cam housing seal(delete?-see "Cam housing delete?" thread), struts and shocks, monoball strut mounts, tie rod ends, motor mounts,SS brake lines, cap & rotor, and a million other little things. I love working on the Porsche! The only time better spent IMO is driving the thing.
#5
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well thi is the 1st maintance that this car has had in a long time i think, because the P.O. took lousy care of it. Im sorry im not going to do this since it is my 1st time to have it done to the carin a while, im going to have a shop that is pretty local known as Autoscope do it. Unless i find a better deal! they are curently working on my dads 928 with his issues. So as i read ill have the timing belt the water pump rollers balance shaft belt and the front seal is that it because im going to get quotes tommarow, i also need motor mounts done but i may do that on my own! eventually ill be going with bilstein raceing suspension all around and upgrade the brakes! then ill get to the looks adding 968 mirrors and maybe some front leather seat rebuilder kit that i have seen!
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#8
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Serge and I have done belts now on both of my cars, he's done many more on his own bombers. The thing that sticks out in my mind is something Serge has found out. On every car except my Turbo the balance shafts have been off by up to 90 degrees. I drove the 83 for 18 months thinking the motor mounts were going out. With the BS's aligned properly, it's like a new car. Take your time, follow instructions, and the job is quite easy. If your front main seal is leaking count on twice the work but knowing you have a fresh front end is Golden.
#9
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No kidding Steve. I have YET to do a t-belt on a 944 without misaligned balance shafts. (4!) They make such a huge difference too...
Oh, and my 84 is also misaligned. Make that 5.
Oh, and my 84 is also misaligned. Make that 5.
#10
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You can go cheaper, but I'm working to completely refresh my engine, so I bought and installed the following items on my '94 968:
Balance shaft belt (polyrib) 944 102 219 04 $81.71
Camshaft drive timing belt 944 105 232 02 $74.14
Balance shaft tensioner Roller 944 102 025 07 $16.05
Balance Tension Roller 944-102-277-06 $19.62
Intermediate shaft O-ring 999 701 652 40 Two @ $1.97 ea
Timing belt roller 944 105 631 10 $57.21
Timing belt tensioner 944 105 172 03 $83.98
Camshaft belt tensioner roller 944 105 241 02 $27.98
Camshaft belt roller 944-105-241-04 (new number) $27.98
Camshaft oil seal #1 999 113 282 40 $15.17
Plastic camshaft seal #2 944 105 321 00 Three @ .42 ea (these are the small wafer thin gaskets, 3 needed)
Camshaft rubber oil seal #3 999 113 424 40 (30x48x7) $16.30
Camshaft rubber oil seal #4 999 113 425 40 (30x47x7) $14.85
Crankshaft seal 999 113 331 40 $10.77
Crank 0 ring 999-707-283-40 $1.91
Thermostat w/gasket 944-106-019-00 $5.10
Thermostat Thin gasket also needed 944-106-929-05 $1.07
Thermostat snap ring (Circlip) 900 042 025 01 $1.10
Thermostat O-Ring 951 106 155 00 $5.10 (Note: this is often pressed into new/rebuilt water pumps for cam tensioner
Copper oil supply tube seal rings 900-123-050-30 Two @ .32 ea.
Cam chain 944-105-501-05 $22.52
Cam chain tensioner pads/guides 944-105-509-00 Two @ $19.45 ea. (these are two “uppers” that apparently are used both top and bottom by most people since the lower pad with a different number are sold only with the complete cam chain tensioner unit)
Woodruff key for balance shafts n-012-708-2 Two @ .31 ea
Woodruff key for crank shaft 900-117-036-00 .51
Bolt hex head 900-075-043-02 (M10x30) Two @ .51 ea
Bolt hex head N 010 445 2 (M10x45) .60
Locking nut 900 910 034 02 (M 10) $1.66
Washers N-011-527-12 (A 10, 5) Two @ .13 ea
Water Heater control valve 928-574-573-03 $46.42
Valve/Cam Cover rubber grommets for bolts Thirteen @ .93 each
999 707 283 40 O-ring $1.91
999 707 875 40 O-ring $1.12
999 707 078 40 O-ring $1.12
928 144 443 08 Tower Plug Gaskets Four @ $1.85 each
Valve Cover or Cam Tower Gasket $12.72
Porsche Remanufactured Waterpump Kit w/thermostat and bolts $174.87
928 106-921 XX Waterpump gasket $16.67
968 Flywheel Lock Paragon alt #000 721 920 61 $99.00
Balance shaft locking bar (tool) $44.95
Note: The above prices are what were charged to me on 4/28/05 and subject to change and do not include handling charges, freight/shipping, rush orders from Germany, etc (For me, that was about an additional $150.00 or so). Different dealers will have differing prices and, in some cases, there may be product quality differences. Almost all of the above parts were purchased from a Porsche dealership. No guarantees are made as to accuracy of the list. Please check with the PET and the dealer you work with before ordering. Yes, I had a few parts that I didn't use..but not many.
Balance shaft belt (polyrib) 944 102 219 04 $81.71
Camshaft drive timing belt 944 105 232 02 $74.14
Balance shaft tensioner Roller 944 102 025 07 $16.05
Balance Tension Roller 944-102-277-06 $19.62
Intermediate shaft O-ring 999 701 652 40 Two @ $1.97 ea
Timing belt roller 944 105 631 10 $57.21
Timing belt tensioner 944 105 172 03 $83.98
Camshaft belt tensioner roller 944 105 241 02 $27.98
Camshaft belt roller 944-105-241-04 (new number) $27.98
Camshaft oil seal #1 999 113 282 40 $15.17
Plastic camshaft seal #2 944 105 321 00 Three @ .42 ea (these are the small wafer thin gaskets, 3 needed)
Camshaft rubber oil seal #3 999 113 424 40 (30x48x7) $16.30
Camshaft rubber oil seal #4 999 113 425 40 (30x47x7) $14.85
Crankshaft seal 999 113 331 40 $10.77
Crank 0 ring 999-707-283-40 $1.91
Thermostat w/gasket 944-106-019-00 $5.10
Thermostat Thin gasket also needed 944-106-929-05 $1.07
Thermostat snap ring (Circlip) 900 042 025 01 $1.10
Thermostat O-Ring 951 106 155 00 $5.10 (Note: this is often pressed into new/rebuilt water pumps for cam tensioner
Copper oil supply tube seal rings 900-123-050-30 Two @ .32 ea.
Cam chain 944-105-501-05 $22.52
Cam chain tensioner pads/guides 944-105-509-00 Two @ $19.45 ea. (these are two “uppers” that apparently are used both top and bottom by most people since the lower pad with a different number are sold only with the complete cam chain tensioner unit)
Woodruff key for balance shafts n-012-708-2 Two @ .31 ea
Woodruff key for crank shaft 900-117-036-00 .51
Bolt hex head 900-075-043-02 (M10x30) Two @ .51 ea
Bolt hex head N 010 445 2 (M10x45) .60
Locking nut 900 910 034 02 (M 10) $1.66
Washers N-011-527-12 (A 10, 5) Two @ .13 ea
Water Heater control valve 928-574-573-03 $46.42
Valve/Cam Cover rubber grommets for bolts Thirteen @ .93 each
999 707 283 40 O-ring $1.91
999 707 875 40 O-ring $1.12
999 707 078 40 O-ring $1.12
928 144 443 08 Tower Plug Gaskets Four @ $1.85 each
Valve Cover or Cam Tower Gasket $12.72
Porsche Remanufactured Waterpump Kit w/thermostat and bolts $174.87
928 106-921 XX Waterpump gasket $16.67
968 Flywheel Lock Paragon alt #000 721 920 61 $99.00
Balance shaft locking bar (tool) $44.95
Note: The above prices are what were charged to me on 4/28/05 and subject to change and do not include handling charges, freight/shipping, rush orders from Germany, etc (For me, that was about an additional $150.00 or so). Different dealers will have differing prices and, in some cases, there may be product quality differences. Almost all of the above parts were purchased from a Porsche dealership. No guarantees are made as to accuracy of the list. Please check with the PET and the dealer you work with before ordering. Yes, I had a few parts that I didn't use..but not many.
#11
just a quick one
when reinstalling the front cam and balance shafts covers, should i put some liquid gasket on the outer edges and bolts area, or do they go on bone dry?
thanks in advance to all replies
thanks in advance to all replies
#12
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Bone dry
It really amazes me how the local independent shop did the water pump, belts, rollers, seals and everything in 4 hours on the 88 NA........makes me think!!
It really amazes me how the local independent shop did the water pump, belts, rollers, seals and everything in 4 hours on the 88 NA........makes me think!!