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retrofit AC into a non AC car?

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Old 05-03-2013, 11:45 AM
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Felix
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Default retrofit AC into a non AC car?

I'm looking to buy a 3.2 Carrera and have found a car that's almost perfect except for one thing - there's no air conditioning. AC was an unusual option in the late 80s in the UK. Is retrofitting an option? I would find an AC equipped car at a breaker's yard and get all of the items (lines, compressor, condensers, evaporator, wiring, etc) but are there body or chassis mods required? I would probably upgrade some of the components to ensure it was as effective as reasonably possible. Any advice as to what might be involved would be appreciated. I know that "anything's possible" but is it realistic?
Old 05-03-2013, 01:16 PM
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awhenry
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I would check into aftermarket AC. Probably cheaper and more effective than the stock stuff and if you do some more research, you will find that you have to replace about 1/2 the stock stuff to have a really good system.
Old 05-03-2013, 03:31 PM
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marcel964
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Depending on the climate were you living, but if it is not the tropics, just leave it out. Old 911 dont get very cold on AC. And you save à lot of money and aprox 30kg
Old 05-03-2013, 05:04 PM
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Felix
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I appreciate that the need for AC is a personal preference - let's just say my strong preference is to have it.

I would use some of the aftermarket components from Griffiths, retroaire or the like but I figure some of the basics will need to come from Porsche and some mods might be required. So my original question remains - is my aspiration realistic?
Old 05-03-2013, 10:10 PM
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rstarga
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Griffiths can supply you with everything you need if requested, or give you a list of items not included. You'll need to cut a hole at the bottom of the smugglers box.
Old 05-04-2013, 12:40 PM
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wwest
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Based on the few times I have been in the UK over the years I would guess that your summertime climate is much like ours around here. In that case I suspect you would get more than sufficient A/C with just a factory system but with one or 2 updates..

Binary pressure switch to control and protect the compressor.

In my opinion you can add 2 extra cooling fans to the rear lid condensor and forget the front condensor/fan.

Use a trinary pressure switch instead and run the fans based on the 3rd switch function.
Old 05-04-2013, 06:29 PM
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wwest, we've heard your suggestions before, please go away.
Old 05-04-2013, 10:37 PM
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wwest
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Originally Posted by rstarga
wwest, we've heard your suggestions before, please go away.
Op is in UK, NOT Tx.
Old 05-05-2013, 08:44 AM
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gr1275
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Felix, I seem to recall a similar thread recently in which someone posted a link to a company offering a "turn-key" solution for around $2K.
Gary
Old 05-05-2013, 02:58 PM
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rstarga
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In the UK you can get away with basic setup:
Compressor; compressor mount;engine mounted condensor;receiver dryer;barrier hoses;smugglers box evaporator unit; temp and fan control switches. I don't think you need the complication of the front condenser.
Rennaire is a little less expensive than Griffiths and should be sufficient for UK.
Factory evaporator unit, rear condensor and switches could be sourced from dismantler.
You don't need any rear condensor fans, I ran the setup above for years in Mexico where the temps are about what you get in the UK summer, high 80's, to very low 90's.
Old 05-05-2013, 09:01 PM
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wwest
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Originally Posted by rstarga
In the UK you can get away with basic setup:
Compressor; compressor mount;engine mounted condensor;receiver dryer;barrier hoses;smugglers box evaporator unit; temp and fan control switches. I don't think you need the complication of the front condenser.
Rennaire is a little less expensive than Griffiths and should be sufficient for UK.
Factory evaporator unit, rear condensor and switches could be sourced from dismantler.
You don't need any rear condensor fans, I ran the setup above for years in Mexico where the temps are about what you get in the UK summer, high 80's, to very low 90's.
As I said before, I'm pretty confident that you would be happy with the factory A/C system, maybe even the one without the front condensor, provided...(***2)

But our resident expert, Kuehl, is on record (***1) as saying that the addition of the binary pressure switch is a highly desireable add-on feature, virtually a requirement if converting a factory system from R12 to R134a.

***1

a.) Prevents damage to the compressor should refrigerant level get too low.

b.) Prevents the compressor from driving the system pressure beyond system design pressures, 350-450PSI, should the thermostatic switch control system fail "on"/closed.

c.) Based on Kuehl's recommendation (ref. "b"), and the EPA's test results, it may be entirely possible to use the factory "non-barrier" hose provided the binary pressure switch is used to prevent system overpressures.

***2

Another recommendation of the EPA is that should the conversion to r-134a result in to much loss of A/C cooling capacity an extra fan might be added to move more air over the existing condensors. Increasing their efficiency thereby overcoming the loss due to R-134a.

My suggestion, supported by the factory reaction to the initial system design (add more refrigerant condensing capability) and by the EPA, is to use a TRINARY pressure switch. Use the extra switch element, just as do the majority of modern day 24/7 automotive A/C systems (Porsche included), to "power" additional condensor cooling fans.

In this case 2 radiator cooling fans "sucking" airflow downward through the rear lid condensor.
Old 05-07-2013, 02:24 PM
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kris
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Douglas aka Amber Lamps has directed me to this thread as I am putting the a/c system from my 1986 Carrera on the market. Let me know if you are interested in one way or the other. The a/c was in working order but I cannot ensure that it still is at this time.
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