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Final airbox fix

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Old 10-29-2002, 05:45 PM
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wwest
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Post Final airbox fix

Does anyone remember what the final factory airbox fix was?

I remember replacing the one in my 78 911SC and installing the pop-off valve just as insurance. I later learned that the replacement that I bought from the Porsche dealer was the final solution.

By the way, I once saw a 911 with a pop-off valve installed on the airbox ledge free to the open atmosphere. LOL
Old 10-30-2002, 07:57 AM
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Bryan Moore
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When I replaced my exploded airbox last year, the new one was different but I don't know whether it was the "final" fix. Rather than having the cold start fuel just spray into the airbox, the new one has a sort of "mainfold" (a network of metal tubes) which directs the fuel into the intake pipes. I was told that this was done to make airbox explosions less likely. Regardless, I put in a pop valve as well - I don't want to go through that exercise again.
Old 10-30-2002, 11:41 AM
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Bill Gregory
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There was not a really final fix. As Bryan points out, there was an update around 1980-81 to better distribute the cold start fuel, and as far as I know, that's the only box available as a replacement box today. Adding a pop-off valve maximizes longevity.
Old 10-30-2002, 01:38 PM
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Mr Michael B

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I think Bill is right.

However, at one time there was an all aluminum unit that was sold (NLA). THAT was a final fix (if anyone knows of one laying around drop me a line - I know of a supercharged SC that could use it).
Old 10-30-2002, 02:09 PM
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wwest
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I think the all aluminum one was from one of the aftermarket sources. When my airbox blew I ordered one but it was such a poor quality casting and a really poor fit that I sent it back.

It looks as if the "final" factory fix was the fuel distribution manifold within the airbox.
Old 10-31-2002, 03:59 AM
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Ed Bighi
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One thing to keep in mind when doing the pop-off valve is the epoxy used. The epoxy included with the kit is good, but not as good as it should be. On mine, the epoxy dried up and on a backfire one day, blew the pop-off out. I have found that wurth epoxy, which comes in a little mixing cup, is superior like all wurth products and works much better. You can get it from any mechanic that buys from wurth.
Old 10-31-2002, 08:55 AM
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Bill Gregory
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[quote]<strong>One thing to keep in mind when doing the pop-off valve is the epoxy used. </strong><hr></blockquote>

Ed, good point. I used JB Weld epoxy when I installed mine, noting it has a high temperature rating.
Old 10-31-2002, 12:21 PM
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willwest
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Hmmmm...

Given that Boeing 737 skin attachment eppoxies don't seem to last all that long maybe I'd better check that my pop-off valve is still firmly attached.



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