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broken bolt,What to do?

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Old 11-16-2002, 08:01 PM
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crashmy911
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Post broken bolt,What to do?

Broke off bolt on large end plate that holds cam into cam housing. How should I proceed to remove end of bolt broken off in housing and what is the torq value for these three bolts per side? Thank you!!!
Old 11-19-2002, 06:21 AM
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Jeff Curtis
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Crash, assuming you have the engine apart? If not, you have one heckuva job ahead of you.

Did the bolt break from overtightening or during removal? If during removal - WOW! ...obtain assistance from your local machine shop. You're going to have to get it drilled out! <img src="graemlins/cussing.gif" border="0" alt="[grrrrrrr]" />

If the bolt broke from overtightening, then there is likely a "spur" left where the bolt broke and the hellical shape of the threads left a sharp piece of material hanging.

Take a small chisel and tap the bolt out in reverse...works for me quite often. The other procedure I have used a few times is to weld a piece of rod, or another bolt to it and back it out. Just a "smidget" of a weld, nothing fancy required.

Good Luck!



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