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Let's talk about cheap exhaust valve mod options!

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Old 02-07-2022, 08:23 PM
  #121  
Jrbreeland
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What type of wire are you guys using to hold it open?
Old 02-08-2022, 07:22 PM
  #122  
Der Tgr
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Originally Posted by Jrbreeland
What type of wire are you guys using to hold it open?
I used stainless steel picture wire that I had laying around...but only had it on there for a few days to assess if I liked sound of valve always open, which I did....
Old 02-09-2022, 03:55 AM
  #123  
aus
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Someone must have some extra M6 Grub screws they want to sell??
.
Old 02-09-2022, 12:54 PM
  #124  
SlickxAC
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Originally Posted by aus
Someone must have some extra M6 Grub screws they want to sell??
.
Pretty sure it would cost someone more to ship it to you, then for you to just buy some from home depot or any random hardware store or even amazon.
Old 02-09-2022, 06:20 PM
  #125  
StormRune
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Originally Posted by AusGTS4.0
Here's a pic of my DIY wire job.
I found using a thin wire but 3 separate applications gave an easier and sufficiently strong fit
(The wires are applied with the car off and then the valves are in the default open position.)
Thanks for posting this!

I just did a modified version that is working great. It took maybe 20 minutes including some fiddling around time and used galvanized wire I already had on hand. Probably the best zero cost mod I've ever used! I can't imagine holding the plunger open hurts anything... it shouldn't be much different than when the valve comes to a stop... just earlier.

The car certainly sounds much better this way - at least from the cockpit where I hear it - and there was no time spent fiddling with the hoses or power hookups etc. The dead spot is gone. That previously-silenced mid-RPM-range sound is much better than I had imagined. I like it enough that now I have no plan to go to an aftermarket exhaust. (But no promises I won't change my mind some day). I'd still like to hear the results from the outside but need to get someone I trust to do some runs past me.

My mod was to simple wrap the wire around the stub on the back side where the other side of the valve's pivot rod rests rather than all of the way around the exhaust pipe. See the photos below. It was easy to pull tight this way leaving only the slightest hint of movement in the valve.



Last edited by StormRune; 02-09-2022 at 06:24 PM.
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Old 03-07-2022, 07:28 PM
  #126  
zubii
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Default Forcing valves open?

I see some people chose to force the valves open instead of opting for the valve controller. I think I may go for this option but is it something a total noob can do just fine? I haven't found any great tutorial on it, would the dealer do it if I asked them or am I better trying on my own? I've also seen some speculation this is somehow bad for the car, although im not sure how that is possible?
Old 03-07-2022, 08:00 PM
  #127  
SlickxAC
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It's pretty simple all you need is a cap to cover the valves and something to plug into the vacuum line. The lines are easily removed off the valve with some pliers. I personally went with a controller since I live in SOCAL and would prefer the cops not to bother me lol.
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Old 03-07-2022, 09:52 PM
  #128  
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Is a cap on the valve necessary? I disconnected vacuum lines and think valves are always open.
Old 03-07-2022, 09:56 PM
  #129  
DC021
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•Pull vacuum lines from valve
•Insert Setscrew into vacuum line
•Plug line back into valve

Simple.
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Old 03-07-2022, 09:56 PM
  #130  
TXshaggy
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I merged these threads, new posters read from the beginning.
Old 03-07-2022, 10:14 PM
  #131  
ziggygt4
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Originally Posted by DC021
•Pull vacuum lines from valve
•Insert Setscrew into vacuum line
•Plug line back into valve

Simple.
If screw is inserted into vacuum line, how would you plug it back into the valve?
Old 03-07-2022, 10:17 PM
  #132  
TXshaggy
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Originally Posted by ziggygt4
If screw is inserted into vacuum line, how would you plug it back into the valve?
Did you read the start of the thread? It’s covered in the first few posts.
Old 03-08-2022, 08:45 PM
  #133  
zubii
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Originally Posted by GT4Faby
Thank you a lot! I found everything I was searching for.

I'm going to quote all interesting posts for everyone who is searching for this topic:










Solution 2:


​​​​​​​
is there a reason why I have to reconnect the lines instead of just zip-tying them? If i put a screw in the hole and then replug the lines this will somehow stop them from closing?
Old 03-27-2022, 05:45 PM
  #134  
981KMAN
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Default Easy Exhaust Valve Mod - With Adjustability

So I tried the "Wire Full Open" and did not like the slight drone when cruising around town. So I wanted a way to have the exhaust valves close "part way" in the ~1800-3800 rpm range, giving the increased volume desired, yet not the full blast.... and some adjustability to select the desired exhaust level.

I found these
split collars on Amazon split collars on Amazon
for a 6mm shaft (that's what the Valve shaft measures), and black oxide finished for corrosion protection. They cost about $13 for a set of 4, so I ordered a set.



They took about 5 minutes each to install, mainly due to not lifting the car and working up close thus my eyes were taxed. They fit perfectly and allow for significant adjustability in how much valve closure you desire. When the valves pull shut, the split collar stop squarely on the valve mounting bracket.



I set them with approximately 70% valve closure, you will hear a very slight reduction in volume at ~1800 rpm when accelerating, yet you have to be listening for it to notice it, other wise the exhaust note sound smooth and very linear as the rpm increase. No drone, and a perfect increase in exhaust note volume in the 1800-3800 rpm cruising range!

I like this mod and it only cost $13

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Old 03-27-2022, 10:53 PM
  #135  
UncleDude
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Amazing! Love these simple, reversible, mods. I’m going to try this on the Soul valved rear section.
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