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996 3.6 3 chain rebuild timing question

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Old 04-06-2016, 07:41 PM
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Hradec
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Default 996 3.6 3 chain rebuild timing question

Hi,

I am rebuilding my engine and getting close to finishing. I have a habit of second guessing myself especially when it comes to cam timing. I have been following the proceedure in the bently and 101 projects books. I started with 4-6 bank, pnned the crank at 1 tdc, installed cams as pictured, cam honlding tool in place no problem.

I continued to bank 1-3, pinned the crank dropped the cams in, locked the cams, everything just went too easy.

cam holding tool fits in both 1-3 and 4-6 bank with crank in same 1tdc position.

Was I suppose to turn the crank 360degrees after completeing installation of 4-6 cams before initiating 1-3 cam installation.

I am recalling when I initially took engine apart the cam plate did not fit in both positions with crank pinned at tdc, maybe chain was stretched/worn, or in fact was I was suppose to turn engine 360degrees before initiating installation of cams in other bank?

There is such little info on the 3 chain engines. neither of my printed sources mention turning crank 360 degrees

cant go any firther until I resolve this

Thanks

Glenn
2003 C4S M96 03
3.6 LN nickies
Old 04-06-2016, 07:44 PM
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Ahsai
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That is correct. Otherwise you'll be in for a surprise when you start the engine - only one bank will fire.

This should never happen -> "cam holding tool fits in both 1-3 and 4-6 bank with crank in same 1tdc position."
Old 04-06-2016, 07:47 PM
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Hradec
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I was suppose to turn the crank 360 degrees after 4-6 cams were completely installed and before 1-3 were installed? none of the printed material says to do this
Old 04-06-2016, 07:50 PM
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Ahsai
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Originally Posted by Hradec
I was suppose to turn the crank 360 degrees after 4-6 cams were completely installed and before 1-3 were installed? none of the printed material says to do this
Correct.

Actually it was printed in one of the older versions (3.4L engine) but in the later versions I couldn't find that. Jake Raby had mentioned multiple times about this easy mistake.
Old 04-06-2016, 08:00 PM
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Hradec
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Thanks so much for this info, glad I second guessed myself. To correct this, I need to lock the cams 4-6 and crank to tdc, disassemble 1-3 side, remove cam lock from 4-6,
turn engine 360 dgrees clockwise,
Pin crank at "tdc" line up cams 1-3, lock cams, bolt the sprockets

I turned engine gently through by hand no damage done
Old 04-06-2016, 08:11 PM
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Ahsai
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You can disassemble either side. No damage was done even with your current setup because each cylinder still have the correct 4 strokes. Just that bank 1 and bank 2 are 360 degree out-of-phase so instead of the normal one compressing cylinder every 120 degrees, you have two compressing cylinders simultaneously every 240 degrees.
Old 04-06-2016, 08:23 PM
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Hradec
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Actually it does matter, doesn't it ?
Old 04-06-2016, 08:26 PM
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Hradec
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If I reassemble the wrong side it will be on the exhaust stroke when the Piston is going up on number one, instead of compression?
Old 04-06-2016, 08:33 PM
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Ahsai
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Timing for a bank is correct if you can fit the cam timing tool with engine pinned at TDC #1. For the timing between the banks to be correct, you just need to add a 360 degree offset between them so only one bank will fit the tool at any time.
Old 04-06-2016, 09:37 PM
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Hradec
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Doesn't the reference for fuel and ignition timing need to be correct, does that come off of the cams or the crank
Old 04-07-2016, 11:55 AM
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Youri Ko
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Just undo that side and rotate the crank 360 - everything will be fine
Old 04-07-2016, 01:52 PM
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Flat6 Innovations
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Unless the crank is rotated CW 1 full 360* rotation between timing each bank. If this doesn't occur you'll end up with both banks timed the same, which will be an issue. One bank should be @ TDC at the exact same time the opposite bank is @ TDC overlap

Of course, we spend 6 hours on this in my hands on class, which is where Ahsai learned about it :-)
Old 04-07-2016, 05:13 PM
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Ahsai
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Yeah, in fact we learned the timing procedures for both the 3-chain and 5-chain engines.

It makes your head spin

Originally Posted by Flat6 Innovations
Unless the crank is rotated CW 1 full 360* rotation between timing each bank. If this doesn't occur you'll end up with both banks timed the same, which will be an issue. One bank should be @ TDC at the exact same time the opposite bank is @ TDC overlap

Of course, we spend 6 hours on this in my hands on class, which is where Ahsai learned about it :-)
Old 04-07-2016, 06:17 PM
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Hradec
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Thanks for all the info unfortunately the published material I was armed with leave bout the important step of rotating the crank 360 after the first bank is timed
Glenn
Old 04-09-2016, 10:59 AM
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AWDGuy
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I will be doing this as soon as the rest of my parts come in. Any other tips or tricks you can provide that will help with this?


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