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Recent
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0
2020/03/31 19:00:08
AMCPILOT
Draining fuel
0
2020/03/31 18:59:57
AMCPILOT
0
2020/03/31 18:59:47
AMCPILOT
Looking inside the fuel tank
0
2020/03/31 18:59:41
AMCPILOT
This shows the three broken screw mounts that hold the assembly together
0
2020/03/31 18:59:35
AMCPILOT
0
2020/03/31 18:59:22
AMCPILOT
New pump
0
2020/03/31 18:59:13
AMCPILOT
This is the battery tray, fuel level sensor and rubber gasket
0
2020/03/31 18:58:09
AMCPILOT
This is what it looks like under the battery tray. You have to remove three quick disconnect lines and one electrical connector, then rotate the retaining ring in order to remove the fuel level sensor
0
2020/03/31 18:57:57
AMCPILOT
Put the flap pivot cap back on once the pivots are reinstalled ... I use black “dum-dum” to hold it on ... works great and avoids problems using glue or epoxy fouling the pivot. Now just reverse the steps above to reinstall everything.
0
2020/02/24 07:34:27
AMCPILOT
Reinserting the flap ... it is critical to ensure you put it back in the exact orientation that it was originally in ... it is easy to put it in backwards and if you do that, it will not function correctly
0
2020/02/24 07:34:23
AMCPILOT
Vacuum out any remaining foam in the heater box ... there could be quite a bit
0
2020/02/24 07:34:19
AMCPILOT
This is what it looks like with the flap repaired ... I put foam on both sides as the factory did, but this foam should last much longer
0
2020/02/24 07:33:30
AMCPILOT
Replacing the lost foam
0
2020/02/24 07:33:26
AMCPILOT
Me replacing the lost foam
0
2020/02/24 07:33:22
AMCPILOT
0
2020/02/24 07:33:18
AMCPILOT
0
2020/02/24 07:33:14
AMCPILOT
Foam adhesive also removed from heater box
0
2020/02/24 07:32:38
AMCPILOT
Remaining foam removed from the heater core box
0
2020/02/24 07:32:34
AMCPILOT
Flap fully removed and note all foam gone ... these holes allow cold air to come directly in, preventing any heat inside the cabin.
0
2020/02/24 07:32:29
AMCPILOT
Flap coming out ... note all the foam has fallen off and most came out through the vents ... the “black foam” apocalypse every 996, 986, 997 and 987 owner will experience at some point
0
2020/02/24 07:32:25
AMCPILOT
Reach in and remove the flap
0
2020/02/24 07:32:21
AMCPILOT
This is the only “mod” ... carefully cut off the top of the flap pivot housing ... just about 4 mm is all you need to cut off
0
2020/02/24 07:31:37
AMCPILOT
Here it is with the top 3-4 mm cut off and you can see the flap pivot
0
2020/02/24 07:31:32
AMCPILOT
This is the flap pivot removed ... just use a small pick to carefully pull it up and out
0
2020/02/24 07:31:24
AMCPILOT
Removing the wiper mechanism ... as you can see, I’ve already removed the wiper arm, the cowl panel and the battery to gain access
0
2020/02/24 07:30:09
AMCPILOT
Removing the strut brace to get access to the heater core area ... note I’ve already removed the main strut brace bars in this photo
0
2020/02/24 07:30:05
AMCPILOT
Remove this rubberized panel by gently pulling up at the edges to separate from the sealant ... don’t rip this panel so take your time
0
2020/02/24 07:30:00
AMCPILOT
Clamp off and remove the two coolant hoses ... use some paper towels to catch a little coolant that comes out ... should not be very much if you clamp the hoses as shown
0
2020/02/24 07:29:56
AMCPILOT
Remove the heater core
0
2020/02/24 07:29:52
AMCPILOT
0
2020/02/24 07:24:32
AMCPILOT
0
2020/02/24 07:24:28
AMCPILOT
0
2020/02/24 07:24:24
AMCPILOT
0
2020/02/24 07:24:20
AMCPILOT
0
2020/02/24 07:24:16
AMCPILOT
0
2020/02/24 07:24:12
AMCPILOT
0
2020/02/24 07:24:08
AMCPILOT
0
2020/02/24 07:24:04
AMCPILOT
0
2020/02/24 07:23:59
AMCPILOT
0
2020/02/24 07:23:55
AMCPILOT
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