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Part illustration for 987.2 PDK rear gearcase seal components
0
2023/01/26 12:52:59
12gauge
I made a special chisel to narrowly fit the width of the tab and wedge under it with light taps... but alas, I broke one partially off and scored both on the shaft threads. Bummer.
0
2023/01/19 18:14:25
12gauge
Axial view of bearing retainer nut beautifully staked in two places. Obviously, ZF has zee special staking tool for such clean shear lines and tightly bent tabs
0
2023/01/19 18:14:17
12gauge
Th end of M8x55 oval head screw (p/n: 999-073-913-31) has this weird dog point for the additional 5mm length.
0
2023/01/19 17:51:27
12gauge
Scoured the Porsche Parts Catalogs and found this M8 aluminum oval head screw used on a Panamera front engine cover. My PDK gearcase uses M8x50's. These screw heads are approximately 0.75 to 1mm less material between the socket well and the threaded shank.
0
2023/01/19 17:51:04
12gauge
Snap-ring Pliers; External pliers for large bearing retaining snap-ring on the top shaft and Internal pliers for the smaller internal snap-ring inside the lower shaft.
0
2023/01/16 11:28:17
12gauge
This another view (2 of 2) of the handmade slot spanner wrench I fashioned from a 1-11/16' 6-point impact socket. The original slotted bearing retainer nut is mounted to the socket in the image.
0
2023/01/16 08:16:13
12gauge
This another view (1 of 2) of the handmade slot spanner wrench I fashioned from a 1-11/16' 6-point impact socket. The original slotted bearing retainer nut is shown in the image.
0
2023/01/16 08:12:01
12gauge
These are the jigs I fashioned to press the bearings and gearcase back into position. M24-1.25 x 100 hex hd cap screw and M22-1.25 x 70 hex hd cap screw, mating nuts and handmade pusher cups
0
2023/01/16 08:07:13
12gauge
This is my handmade Puller jig I used to split the PDK gear case.
0
2023/01/16 08:01:40
12gauge
This is the handmade wiring harness, the neodymium magnet, USB Power Supply and voltmeter I used to bench test the PDK Distance Sensor
0
2023/01/16 08:01:35
12gauge