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Recent
Commented
Albums
My Pictures
My Post Pictures
Michael Benno
August 26, 2015
3981
0
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0
2021/07/29 19:05:52
Michael Be...
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2021/08/01 20:08:05
Michael Be...
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2021/08/01 20:08:07
Michael Be...
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2021/08/01 20:11:39
Michael Be...
Here you can see the insulation removed
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2021/09/04 14:36:23
Michael Be...
Here is the template in position. If you look closely at the upper left corner of the template you can see it overlaps the panel grommet for the hood release cable. I removed some material from the template to clear that gromet.
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2021/09/04 14:36:25
Michael Be...
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2021/09/04 14:36:27
Michael Be...
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2021/09/04 14:37:50
Michael Be...
Template place, I traced the cut area.
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2021/09/04 14:37:53
Michael Be...
I decided to leave the template in place to use as a guide when using the hole saws. This worked really well. Also, I started with the two smaller holes so I had a pilot hole for each cut.
0
2021/09/04 14:37:56
Michael Be...
Here is the rough cuts. I left the template in place while I removed the excess material with a barrel sanding bit.
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2021/09/04 14:38:00
Michael Be...
I removed the template to take off the sharp edges.
0
2021/09/04 14:38:04
Michael Be...
Finished cut, I ended up cleaning the mounting surface to bare metal because the panel bonding product I am using specifies use that way.
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2021/09/04 14:38:11
Michael Be...
here are the three cuts I made. You can see I have pilot holes for each. If you cut the big hole first, you done have a good surface or pilot hole for the smaller cuts.
0
2021/09/04 14:38:13
Michael Be...
Similarly I removed the power coating on the mounting plates and pre-drilled the holes. FYI the specification called for 5/32 rivets but the powder coating reduced the hole size so I cleaned them out to 5/32"
0
2021/09/04 14:38:16
Michael Be...
Here is the test fit. I wanted to make sure the CMC was in correct position with respect to the clutch arm before moving forward with riveting and panel bonding.
0
2021/09/04 14:38:18
Michael Be...
The good news is everything is perfectly aligned. Not that it need to be since the push rod for the CMC can be angled a bit to make up for slight variance. But in this case it was not needed.
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2021/09/04 14:38:20
Michael Be...
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2021/09/04 14:38:22
Michael Be...
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2021/09/10 10:11:12
Michael Be...
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2021/09/10 10:13:55
Michael Be...
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2021/09/10 10:14:08
Michael Be...
Solid bumper cross member mount
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2021/09/10 10:59:33
Michael Be...
Solid bumper support 92850501820
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2021/09/10 11:01:43
Michael Be...
Collapsable bumper support PN 92850501622
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2021/09/10 11:01:55
Michael Be...
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2021/09/16 13:37:40
Michael Be...
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2021/09/16 13:41:37
Michael Be...
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2021/09/16 13:44:28
Michael Be...
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2021/09/16 13:56:56
Michael Be...
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2021/09/16 13:57:17
Michael Be...
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2021/09/16 13:57:29
Michael Be...
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2021/09/16 13:57:35
Michael Be...
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2021/09/16 13:57:57
Michael Be...
0
2021/09/17 15:39:58
Michael Be...
0
2021/09/19 21:32:54
Michael Be...
0
2021/09/19 21:32:56
Michael Be...
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2021/09/19 21:32:58
Michael Be...
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2021/09/24 22:02:33
Michael Be...
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2021/09/26 19:30:14
Michael Be...
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2021/09/26 19:47:18
Michael Be...
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2021/09/26 21:58:07
Michael Be...
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