Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Headlight pivot bar split pins removal

Thread Tools
 
Search this Thread
 
Old 08-29-2016, 09:57 PM
  #1  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,271
Received 342 Likes on 193 Posts
Default Headlight pivot bar split pins removal

Hello

These don't want to budge. Short of drilling them out, any ideas on removal ?

Old 08-29-2016, 10:40 PM
  #2  
walt_mink
Intermediate
 
walt_mink's Avatar
 
Join Date: Jul 2015
Location: Seattle, WA
Posts: 37
Likes: 0
Received 1 Like on 1 Post
Default

Spray them with penetrating oil and then go to town with a drift. I just did mine and it took more banging than I was initially comfortable with, but they eventually came without too much trouble.
Old 08-29-2016, 10:43 PM
  #3  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,365
Received 2,507 Likes on 1,412 Posts
Default

best if you can find a way to support the shaft so your not hammering on the plastic guide bushings
this could take two people
Old 08-31-2016, 05:34 PM
  #4  
Ad0911
Rennlist Member
 
Ad0911's Avatar
 
Join Date: Jan 2003
Location: Netherlands
Posts: 1,959
Received 63 Likes on 30 Posts
Default

I assume you took out the assembly. If you did, you can support the bottom part leaving room for the pin. Than you can drift the pin out wiyh gentle hammer tapping
Old 08-31-2016, 06:06 PM
  #5  
Rob Edwards
Archive Gatekeeper
Rennlist Member
 
Rob Edwards's Avatar
 
Join Date: Sep 2002
Location: Irvine, CA
Posts: 17,564
Received 2,758 Likes on 1,339 Posts
Default

Drill a 1/2" hole through a 2x4, clamp the 2x4 in your vise, center the pin over the hole and go to town with a drift and a 3lb hammer. They're really in there.
Old 09-01-2016, 01:17 PM
  #6  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,271
Received 342 Likes on 193 Posts
Default

Thanks for all the replies! I think I am throwing in the towel. I was removing the bars for plating. The original plating is still halfway decent and much of the bar is concealed. I hammered by butt off with no movement. I suppose I could use the shop press on them but at this point, I really need to get this hardware shipped off.

Headlight pivots=1, Guy=0
Old 09-01-2016, 01:41 PM
  #7  
Rob Edwards
Archive Gatekeeper
Rennlist Member
 
Rob Edwards's Avatar
 
Join Date: Sep 2002
Location: Irvine, CA
Posts: 17,564
Received 2,758 Likes on 1,339 Posts
Default

Try the shop press, just to get the thing starting to move.
Old 09-01-2016, 03:17 PM
  #8  
Ad0911
Rennlist Member
 
Ad0911's Avatar
 
Join Date: Jan 2003
Location: Netherlands
Posts: 1,959
Received 63 Likes on 30 Posts
Default

Getting the plated shaft out off the assembly will give you the opportunity to get it workkng properly again. The assembly has a clever safety system to prevent crudhing fingers when the lights are turned on. Mine wss frozen rock solid but niw is wotkinh like new.
Old 09-01-2016, 10:58 PM
  #9  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,271
Received 342 Likes on 193 Posts
Default

I beat them.....Wasn't easy or fun. Once the pins were out it was nearly as hard to get the lights off the shafts! The penetrating oil really helped. Thanks again to all for the help

Old 09-02-2016, 12:01 AM
  #10  
Rob Edwards
Archive Gatekeeper
Rennlist Member
 
Rob Edwards's Avatar
 
Join Date: Sep 2002
Location: Irvine, CA
Posts: 17,564
Received 2,758 Likes on 1,339 Posts
Default

Now you'll look at the perfect light bars and smile, knowing you beat the roll pins.
Old 09-02-2016, 12:09 AM
  #11  
ALKada
Race Car
 
ALKada's Avatar
 
Join Date: Apr 2010
Posts: 4,015
Received 157 Likes on 93 Posts
Default

I love it when someone takes the time to be a perfectionist.
Old 09-02-2016, 09:16 AM
  #12  
Guy
Addict
Rennlist Member

Thread Starter
 
Guy's Avatar
 
Join Date: Aug 2002
Location: Bucks County, PA
Posts: 2,271
Received 342 Likes on 193 Posts
Default

Originally Posted by ALKada
I love it when someone takes the time to be a perfectionist.
Originally Posted by Rob Edwards
Now you'll look at the perfect light bars and smile, knowing you beat the roll pins.
I must admit, this forum not only aides me but pushes me to amp up my game! I knew that the bars (left unfinished) would have bothered me 2 yrs down the line when the pain is long forgotten



Quick Reply: Headlight pivot bar split pins removal



All times are GMT -3. The time now is 02:18 PM.