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Be Careful How You Box Steel 944 A-Arms!

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Old 09-25-2006, 02:44 PM
  #16  
TD in DC
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Originally Posted by Matt Marks
TD - 1st of all, nice manicure ;-

How come you didn't go to a charlie or fabcar or similar arm when you did the based on what you've seen with the OEM/boxed combination. These are clearly far better than the OEM setup - though they still can fail (pin failures)
Thanks. I may end up going to that when I "refresh" my suspension after the clubrace. It is difficult to justify putting that much money into a car before you fix the suspension. If you have a first rate suspension, then it starts to make more sense.
Old 09-25-2006, 09:31 PM
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Hey;

Hmmm. That IS ugly, even before it broke!

That is the most common failure for the early arms. If you look at how they are made - which is clear in the photos - you can see that there is not much holding that barrel on. Joe is right that boxing the rest only makes it worse. No give any where else. They were designed for a VW Rabbit, after all.

For what it's worth, my reinforced steel arms never cracked, and the barrel was not wrapped. If you look at a Fabcar arm, you will see this wrap that Vaughan speaks of.

Before mine could fail thusly - especially before I went all spherical - I fabricated new tubular arms. I call them my Paris-Dakkar control arms. No chance of them breaking.
Old 09-26-2006, 01:32 AM
  #18  
fatbillybob
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John,

You made your own arms? Tell us about it. That sounds cool.
Old 09-26-2006, 01:43 PM
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RedlineMan
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Pretty simple;



This was just after making my drop link mounts, which I did on the car to get them positioned correctly.
Old 09-26-2006, 05:36 PM
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tinman944
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YUP, I agree. I have been making control arms forever.

This is the lastest revision. I this one is for my new car.
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Last edited by tinman944; 09-27-2006 at 12:24 PM.
Old 09-26-2006, 05:49 PM
  #21  
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Bob has a car?
Old 09-26-2006, 08:41 PM
  #22  
Russ Murphy
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That's a good looking design.
Old 09-27-2006, 12:07 PM
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tinman944
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Ok Ok Matt and Jay I have been not been telling you the truth to you guys......That big lump in the middle of my garage under the car cover is not my Ex girlfriend.....
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Old 09-27-2006, 12:11 PM
  #24  
Matt Marks
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Is that an early arm or late arm?
Old 09-27-2006, 12:22 PM
  #25  
tinman944
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I have the arms in different lengths.The one in the my photo is 1/4" longer than an early one .
The jig I made is ajustable for length in 1/16 increments.
That is the best part of being able to make this stuff yourself. I can make any length
Old 09-27-2006, 03:50 PM
  #26  
Jay Gratton
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Bob,
All this time and I never knew you had that! - Jay
Old 09-27-2006, 07:58 PM
  #27  
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You didn't know Bob had a fat ex-girlfriend or that he had a car?
Old 09-28-2006, 09:24 AM
  #28  
tinman944
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HEY ... I told you she was not fat...she was Krispy Kream challenged
Old 09-28-2006, 12:07 PM
  #29  
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LOL, WOW your wife was a real up grade! (can I say that without getting my *** kicked?) Don't worry, Matt likes a Krispy Kream from time to time as well and we still like him!
Old 09-29-2006, 10:10 AM
  #30  
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I was just looking at the pic. of my shop....that must have been three years ago....Andy,s photo is still on the wall...and no skulls hanging LOL


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