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PDK reliability on the track

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Old 09-26-2018, 04:28 PM
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Hatzenbach
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Default PDK reliability on the track

Short introduction: I have a 2009 C4S, PDK with ~60k miles.
I do maybe 8 - 10 track days / year
Let's travel back in time: My original PDK died about 3 years ago on the track and the 2nd one died 2 months ago - again on the track.
In both cases the PDK had "catastrophic failure", so I'm on PDK #3 now.
They say that the definition of insanity is doing the same thing over and over again and expecting different results, consequently I made the decision that I will no longer track the car.
But maybe I was just unlucky and it had nothing to do with HPDE, maybe it's because I have a 4WD drive car and that puts more strain on the PDK.
And maybe it's because it's a 1st gen PDK and the newer cars (991 and 991 GT cars) have a better version.
What I find amazing that there are a LOT of cooling solutions out there for Cayman PDK but none for 911 - weird.
Seems to me the Cayman guys know something we don't

After this long introduction I would like to get feedback from all of you folks who track their PDK cars.
  • Any problems?
  • What year/model are you driving?
  • Any additional preventive maintenance?
  • anything else?

And please let's NOT drift off in yet another PDK vs. Manual transmission thread, there's enough of those already

Thanks
Old 09-26-2018, 05:45 PM
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kru911
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Old 09-26-2018, 06:50 PM
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alevine
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Subscribed as well!
Old 09-26-2018, 07:11 PM
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zedcat
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2015 991GT3 PDK-S, 21 track days/approx. 2500 track mi, 21,000 total mi, no issues, no maintenance.
Old 09-26-2018, 07:18 PM
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Maxant13
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I have heard many times at the race track that heat is the biggest enemy of the PDK.
Old 09-26-2018, 08:24 PM
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multi21
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If you do a search of this topic, you'll get a ton of info. 1st Gen PDK obviously not as good as current gen. 911 PDK doesn't have the cooling issues that the Cayman PDK due to placement.
Old 09-26-2018, 08:53 PM
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LuigiVampa
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Originally Posted by Maxant13
I have heard many times at the race track that heat is the biggest enemy of the PDK.
In race conditions I have seen it go into limp mode because of heat.
Old 09-26-2018, 09:58 PM
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alexaqui
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I know of someone with a Cayman GTS (NA) that has had 2 failures. Both failed in the same way where individual gears would just stop working. Car is tracked, although I do not think heavily.
Old 09-26-2018, 10:25 PM
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85Gold
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I have a friend with a Cayman R on his 3rd PDK failure. After the 1st one he did the BGB Cooler. This is basicly a track car.

Peter
Old 09-26-2018, 10:56 PM
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wwlee
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Any guess if flushing PDK fluid annually would mitigate risk of PDK failure? Not as concerned about limp mode...more concerned about seizing up
Old 09-26-2018, 11:11 PM
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ipse dixit
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None in my 991.1 GT3.

Probably close to 1800 track miles (and over 26k overall on the ODO0
Old 09-26-2018, 11:35 PM
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fatbillybob
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I wonder if those who manually shift the PDK have more failures than those who leave them in "auto?"
Old 09-27-2018, 12:05 AM
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jazztrip
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I have a 2009 Cayman S track car w/PDK. I got her 3 years ago with 41k miles. She now has 56k miles, mostly on track or getting to/from the track. She has the BGB gearbox cooler which I use only on track. I change the transmission fluids annually. I have had three issues:

1. Early on, she would burp transmission fluid when she got hot after several laps on track. Eventually, that would lead to a transmission fault and limp mode. That was fixed with a catch-can that catches the 'burps' and returns the fluids to the gearbox.

2. On the way to a track event, I got a "transmission error" and limp mode. Turned out to be a faulty temperature sensor. There is a Porsche Technical Service Bulletin on this. Replaced the sensor and issue resolved.

3. On two different occasions if got "transmission error" and limp mode at the track. In both cases I had the rear tire pressures very low (like 25psi). In both cases, I got the error right after rolling from the paddock. The error was "Transmission- implausible value" or something like that. I reset the error with a Durametric cable, added some air to the rears and no issues. I think the reduced circumference at the low tire pressures confused the PDK.

Anyway, that is my experience. Good luck.
Old 09-27-2018, 12:24 AM
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adi_d
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I think you are just too fast for the PDK
Old 09-27-2018, 12:30 AM
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991carreradriver
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3 different 991's & about 10k track miles. Never had a PDK issue of any kind. The first two were the regular PDK and clearly not as robust as the GT3 PDK-S. Some not so smooth shifts from 3 to 4 in the regular PDK, but that is about it.


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