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981 high pressure fuel pump replacement

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Old Jan 9, 2022 | 02:51 PM
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Default 981 high pressure fuel pump replacement

Did this a couple weekends ago. Was a reasonable DIY job.

Made a video here:
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Old Jan 9, 2022 | 04:16 PM
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I wonder what the purpose of that big aluminum piece is, the one you cut.

What symptoms did you have that led to replacing the pump?
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Old Jan 9, 2022 | 08:30 PM
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Originally Posted by m3bs
I wonder what the purpose of that big aluminum piece is, the one you cut.

What symptoms did you have that led to replacing the pump?
I believe the alum part could be a holdover from the 911 design. In the 997 video i reference in the comments, the engine is rotated 180 deg and the exhaust is somewhat close to that area, so maybe it is a heat shield in that design. There’s a trade off between using an existing part and the additional expense associated with a new design and potential new manufacturer. I guess they opted to keep the legacy part.

I had fluctuations in fuel pressure at high RPMs. It feels as if the engine is skipping or misfiring. Also had a code P1023 related to fuel pressure.

Taking it to a shop with a dyno next week for testing. Am thinking all will be good.
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Old Jan 9, 2022 | 09:03 PM
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Makes sense. I think I’d be inclined to leave it off and use shorter bolts…

I had some high rpm misfiring on my last track day. No CEL, but I was also showing the P1023 code when I checked it later. I cleared it and it hasn’t come back. Yet….

Have fun at the dyno. Inquiring minds will want to know!
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Old Jan 12, 2022 | 10:47 PM
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Awesome video. How do you like that car lift. That is one i am considering. Did you have to cut the floor and pour deeper footers for the lift?
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Old Jan 13, 2022 | 08:25 AM
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Originally Posted by chaos2984
Awesome video. How do you like that car lift. That is one i am considering. Did you have to cut the floor and pour deeper footers for the lift?
The lift is good. Makes everything a lot easier. We built the garage with the lift in mind, I had a couple of custom anchors made and buried them in the concrete. They were pretty simple - bought 2' bar of 2" diameter stainless steel. Cut it in half and had a 1-inch thread tapped on one end and two holes drilled in the other end through which I inserted two stainless rods to act like rebar and keep the bar planted. The single grade 8, 1-inch diameter bolt is good enough to do the job by itself, but I also used standard anchors in the other 4 holes. Those were drilled/installed after the concrete was poured like a regular anchor. My builder did make the mounting areas thicker - not sure how much thicker but it was enough (a foot or more). Basically costs nothing to add a bit of concrete during construction.

I still have two kids in college (locally) and do a lot of maintenance on all the cars. If I had to do it again I would bury a pipe in/under the slab and run a hydraulic hose through it to get it out of the way. I basically leave it set-up 100% of the time - mounted the pump on the wall behind one of the posts and purchased a short (3') hose to go from the pump to the post near it.
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Old Jan 13, 2022 | 07:22 PM
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Originally Posted by aryork
The lift is good. Makes everything a lot easier. We built the garage with the lift in mind, I had a couple of custom anchors made and buried them in the concrete. They were pretty simple - bought 2' bar of 2" diameter stainless steel. Cut it in half and had a 1-inch thread tapped on one end and two holes drilled in the other end through which I inserted two stainless rods to act like rebar and keep the bar planted. The single grade 8, 1-inch diameter bolt is good enough to do the job by itself, but I also used standard anchors in the other 4 holes. Those were drilled/installed after the concrete was poured like a regular anchor. My builder did make the mounting areas thicker - not sure how much thicker but it was enough (a foot or more). Basically costs nothing to add a bit of concrete during construction.

I still have two kids in college (locally) and do a lot of maintenance on all the cars. If I had to do it again I would bury a pipe in/under the slab and run a hydraulic hose through it to get it out of the way. I basically leave it set-up 100% of the time - mounted the pump on the wall behind one of the posts and purchased a short (3') hose to go from the pump to the post near it.

Awesome. Yea i am tempted to do this currently where i live now. I am not sure i want to cut the floor and add footers. My long term goal is to build a custom house with a huge garage for lots of activities lol. My Townhouse and garage make due to now. I just use the quickjacks for now. Im waiting for the market to possibly cool off before doing something in the housing dept.
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