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Pentosin Leak From Clutch Reservoir...997.1 TT

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Old 08-23-2017, 11:45 AM
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Shifty1
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Default Pentosin Leak From Clutch Reservoir...997.1 TT

Hello fellow TT fanatics...

Has anyone else had this issue, the clutch pedal reservoir located under the hood next to the battery(I'm assuming it's the clutch pedal reservoir because I'm 100% certain it's not the brake reservoir lol) is overflowing and leaking out through the vent on the cap.

I've also noticed that the pentosin level in the pump reservoir(on the engine) is losing fluid pretty much commensurate with whats dripping onto the ground at the front of the car.

For ****s and giggles I drained some of the oil out of the reservoir, wiped everything down and it barely took a couple hundred miles of driving for it to start overflowing again...thoughts?
Old 08-23-2017, 12:16 PM
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TrackJunke
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Pretty common issue. The clutch slave cylinder needs to be replaced.
https://www.suncoastparts.com/product/99611623752.html
Old 08-23-2017, 02:06 PM
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Ruskiy
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I had the same issue. It's your Clutch Slave.

Folks should check their power steering fluid immediately. (Which you did)
While it's leaking at the front, it's draining your PS reservoir in the back.

The following parts were replaced to resolve the problem:
1) Slave $600
2) Accumulator $200
3) Reservoir $85
4) 4-6 Hours of labor ($150 - $250hr depending on the shop?)

Parts pricing listed above will vary. You're better off picking these up yourself and then handing it over to the shop.

Labor pricing listed above will vary. I see that Indy shops could do this work for $1200-$1800
I've seen people post here that they paid up to $2500 when Porsche dealer did the work.

Do this on your own if you can. You'll save A LOT of money. I wish I did.

Last edited by Ruskiy; 08-23-2017 at 02:53 PM.
Old 08-23-2017, 04:15 PM
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El Dario Loco
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Not to hijack, but a related question: just noticed a weird sound from area near the pentosin cap on the engine. When I checked the pentosin level it was low but not empty. Haven't noticed any leaks under the car. The clutch is heavy when engine is off but normal when the car is started.

Could these also be the symptoms of failing slave or something else?
Old 08-23-2017, 04:37 PM
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C's Turbo
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Yep, small puddle under the drivers side foot well and a noisy power steering pump. Clutch slave. I did the accumulator also.
Old 08-23-2017, 04:51 PM
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El Dario Loco
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Originally Posted by C's Turbo
Yep, small puddle under the drivers side foot well and a noisy power steering pump. Clutch slave. I did the accumulator also.
I think I'll have to put the car on the lift and look closer for signs of leaks. Is this an urgent issue or can it wait for when the car is in for next service, clutch etc ?
Old 08-23-2017, 06:27 PM
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pfbz
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Originally Posted by Shifty1
the clutch pedal reservoir is overflowing and leaking out through the vent on the cap.
....
I've also noticed that the pentosin level in the pump reservoir(on the engine) is losing fluid pretty much commensurate with whats dripping onto the ground at the front of the car.
Textbook clutch slave failure. The clutch slave shares pressurized pentosin from the power steering pump to 'assist' clutch press. The fluid circuits, however remain separate, with the ps fluid (in a working system) just used for assist,seperated from the clutch circuit by seals. When the seals in the slave begin to fail, the pressurized ps pentosin migrates over to the clutch circuit and overflows the clutch reservoir, and lowers the level in the PS reservoir. And creates a mess.

Originally Posted by Ruskiy
The following parts were replaced to resolve the problem:
1) Slave $600
2) Accumulator $200
3) Reservoir $85
Slave is 99611623752, can be had for about $440 on Suncoast, less on ebay.
Accumulator is 99731416600, $122 on RMeuropean.
Don't know that the reservoir is usually replaced.

Originally Posted by El Dario Loco
...just noticed a weird sound from area near the pentosin cap on the engine. When I checked the pentosin level it was low but not empty. ...The clutch is heavy when engine is off but normal when the car is started.
A good way to check for clutch reservoir pentosin leaks is to 1) remove the plastic cowl cover, 2) clean the exterior of the clutch reservoir completely, 3) take something like a blue shop paper towel and rubber band or zip tie it covering the reservoir... This will allow you to spot even small pentosin leaks or overflow. If your waiting till you have a puddle on the ground, your probably going to have one heck of a mess to deal with as well as possibly getting stranded.

Heavy clutch after sitting is classic accumulator failure.
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Old 08-23-2017, 06:30 PM
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pfbz
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Also, many choose to eliminate this failure prone boosted clutch circuit all together by going to the GT2 non-assisted clutch slave with no accumulator.... But that's a whole different discussion. Plenty of other threads about it.
Old 08-23-2017, 06:46 PM
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saabin
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Good info, thanks!
Originally Posted by pfbz

Slave is 99611623752, can be had for about $440 on Suncoast, less on ebay.
$375 from Sonnen in a genuine Porsche box..
Old 08-23-2017, 06:57 PM
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pfbz
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Originally Posted by saabin
$375 from Sonnen in a genuine Porsche box..
Great price!

I used to check Sonnen all the time for prices, now pretty much Suncoast/Sunset/Pelican/RMeuropean/Amazon/eBay... I'll start checking them again.
Old 08-23-2017, 09:24 PM
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atcbi5
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Originally Posted by saabin
Good info, thanks!


$375 from Sonnen in a genuine Porsche box..
only problem with Sonnen is the mysterious shipping charges! Bought many things from them in the past shipping always changed. Usual call from the shipping department. "Mr.X we have a shipping charge of $135.78 for parts". Response from me, website said $67.38? "We are sorry bought this is a different department". When the Penske Porsche dealership opened next door to me, that was the end of Suncoast, Sunset, Sonnen etc. They beat them all and I get free capuchino a strudel!
Old 08-24-2017, 01:26 AM
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El Dario Loco
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Originally Posted by pfbz
Textbook clutch slave failure. The clutch slave shares pressurized pentosin from the power steering pump to 'assist' clutch press. The fluid circuits, however remain separate, with the ps fluid (in a working system) just used for assist,seperated from the clutch circuit by seals. When the seals in the slave begin to fail, the pressurized ps pentosin migrates over to the clutch circuit and overflows the clutch reservoir, and lowers the level in the PS reservoir. And creates a mess.

A good way to check for clutch reservoir pentosin leaks is to 1) remove the plastic cowl cover, 2) clean the exterior of the clutch reservoir completely, 3) take something like a blue shop paper towel and rubber band or zip tie it covering the reservoir... This will allow you to spot even small pentosin leaks or overflow. If your waiting till you have a puddle on the ground, your probably going to have one heck of a mess to deal with as well as possibly getting stranded.

Heavy clutch after sitting is classic accumulator failure.
Great explanation, thanks! So a failed accumulator can lead to overflowing of the clutch reservoir? (Not really sure what the accumulators function is... A valve that keeps the pentosin flowing in one direction??)
Old 08-24-2017, 02:59 PM
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JG 996T
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Might be a good time to look into GT2 mod, or BBI mod.
Old 08-24-2017, 05:25 PM
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pfbz
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Originally Posted by JG 996T
Might be a good time to look into GT2 mod....
I think the GT2 mod is the way to go, but it's a bit of a slippery slope... (no pun intended)
  • To do the mod right, it's been recommended to use factory gt2 hydraulic parts, including the GT2 slave, hydraulic lines, gt2 assist spring...
  • To mount the GT2 slave, it's been recommended to drill, tap and stud the transmission instead of using an aftermarket bracket...
  • To do that properly, you need to drop the transmission...
  • If your dropping the transmission, you might as well replace/upgrade the clutch...

So for example, my accumulator is a bit wonky... Not failing yet, but definitely showing early signs. I'll likely throw on a $110 accumulator, a bit of a band-aid, but I can do it myself and perhaps get a bit more life out of the stock setup before committing to the many thousands new optimized setup will run..
Old 08-24-2017, 05:49 PM
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El Dario Loco
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Originally Posted by pfbz
I think the GT2 mod is the way to go, but it's a bit of a slippery slope... (no pun intended)
  • To do the mod right, it's been recommended to use factory gt2 hydraulic parts, including the GT2 slave, hydraulic lines, gt2 assist spring...
  • To mount the GT2 slave, it's been recommended to drill, tap and stud the transmission instead of using an aftermarket bracket...
  • To do that properly, you need to drop the transmission...
  • If your dropping the transmission, you might as well replace/upgrade the clutch...

So for example, my accumulator is a bit wonky... Not failing yet, but definitely showing early signs. I'll likely throw on a $110 accumulator, a bit of a band-aid, but I can do it myself and perhaps get a bit more life out of the stock setup before committing to the many thousands new optimized setup will run..
I'm looking at the BBI and EVOMS kits right now. Tempted to go with the EVOMS...


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