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Sunroof delete mod

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Old 10-26-2023, 11:32 AM
  #46  
simRenn
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I paid £85 back in April 2021 for an Alcantara headlining, just because it was cheap. One of the very few bargain purchases i've bought for this car! 99655509106

There's a non sunroof headlining here (£130), but not alcantara: https://www.ebay.co.uk/itm/175835267884
And alcantara (550 euro) https://www.ebay.co.uk/itm/284998478990

What i do to manage the shipping overseas is ask them to wrap, get weights and dimensions etc and send them a label. Makes customs easier as you can declare the value, just make sure they dont put the invoice in the box!

I just bought the carbon roof skin last month and that's being made now, was pretty good at £870 shipped in the UK.

Not sure if i should by the bigger sound absorber? Sound Absorber Roof 99755660300, it's only £33.17.

Last edited by simRenn; 10-26-2023 at 11:39 AM.
Old 10-26-2023, 12:22 PM
  #47  
powdrhound
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Originally Posted by Schnellmacher
Well, I took the plunge and started the sunroof delete project... Just wonder @powderhound where did you find the headliner?? Not having any luck with that, but the roof panel and window stuff is no problem.
The windshield actually was not too bad to cut out with T-handles and some removal wire...just a bit of elbow grease!


I’ve bought and sold 4 or 5 of the sunroof delete alcantara headliners over the years but they are becoming pretty scarce. You just have to be on the look out. Market price is $1000-1200 for a clean one now if you can find one.
Old 10-26-2023, 07:54 PM
  #48  
Schnellmacher
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Some good progress this afternoon.....got the back glass out and started drilling out the 1st spot welds in the roof panel.
The urethane sealant for the glass is viciously tough to cut through....glad it was not 20yrs older!!!!




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Old 10-26-2023, 09:51 PM
  #49  
theprf
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I drilled out the spot welds on my buddy Jason's @zbomb roof. There must be 1,000 of them. The roof is also glued to the transverse support that is about 4" back from the windshield. It's also glued to the back transverse support just forward of the back window. I used a heat gun to soften the adhesive.
Old 10-26-2023, 10:20 PM
  #50  
kamlung
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i'd be so terrified to do this DIY
Old 10-27-2023, 09:54 AM
  #51  
Schnellmacher
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Originally Posted by theprf
I drilled out the spot welds on my buddy Jason's @zbomb roof. There must be 1,000 of them. The roof is also glued to the transverse support that is about 4" back from the windshield. It's also glued to the back transverse support just forward of the back window. I used a heat gun to soften the adhesive.
Yeah, there’s a bunch of ‘‘em for sure….thanks for the heads up on the glued sections…I’m not surprised as welds would show through on the finished surface.
Old 10-27-2023, 12:37 PM
  #52  
17ram2500
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Thanks for documenting this!! I really want to do this to mine. I hate the sunroof. It doesn't work, it rattles, and at $1200 for the replacement parts... I'd rather have a smooth top. And I need a front windshield... and my rear defroster lines are all buggared.... so I need a rear glass too....ugh.
Old 10-27-2023, 01:34 PM
  #53  
yaz996
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Originally Posted by 17ram2500
Thanks for documenting this!! I really want to do this to mine. I hate the sunroof. It doesn't work, it rattles, and at $1200 for the replacement parts... I'd rather have a smooth top. And I need a front windshield... and my rear defroster lines are all buggared.... so I need a rear glass too....ugh.
Also worth looking into based on where you're located...CT is a zero-deductible glass state, so my insurance covered the new OEM windshield, seals, and associated labor (front only).
Old 10-27-2023, 02:24 PM
  #54  
powdrhound
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Originally Posted by 17ram2500
Thanks for documenting this!! I really want to do this to mine. I hate the sunroof. It doesn't work, it rattles, and at $1200 for the replacement parts... I'd rather have a smooth top. And I need a front windshield... and my rear defroster lines are all buggared.... so I need a rear glass too....ugh.
I have perfect condition oem rear glass if you need a replacement.
Old 10-27-2023, 02:25 PM
  #55  
kamlung
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Originally Posted by powdrhound
I have perfect condition oem rear glass if you need a replacement.
lol John, what don't you have? i feel like you can build another car with your spares...

are you sure you aren't John Delorean from previous life
Old 10-27-2023, 03:31 PM
  #56  
Schnellmacher
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Originally Posted by theprf
I drilled out the spot welds on my buddy Jason's @zbomb roof. There must be 1,000 of them. The roof is also glued to the transverse support that is about 4" back from the windshield. It's also glued to the back transverse support just forward of the back window. I used a heat gun to soften the adhesive.
OK, a thousand is a bit of a stretch…. I counted 188, also I got lucky with the support adhesive…on mine it is more like a space filler..panel popped right off!

Old 10-27-2023, 03:54 PM
  #57  
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Originally Posted by kamlung
lol John, what don't you have? i feel like you can build another car with your spares...

are you sure you aren't John Delorean from previous life
Yeah, you're right. I think I pretty much could build a car from spares.
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Old 10-27-2023, 06:31 PM
  #58  
Carlo_Carrera
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Originally Posted by Schnellmacher
.... I got lucky with the support adhesive…on mine it is more like a space filler..panel popped right off!
Probably the same stuff they used on the coolant pipes.
Old 10-27-2023, 06:57 PM
  #59  
Schnellmacher
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OK, old panel is out, and plugs from the spot cutter have been ground flush. The factory roof panel fits like a glove.
Weld it back in with 188 plug welds, and I can start to put back together. The only casualty (so far!) is a couple of plastic headliner clips which got in the way of the angle grinder!
Those adhesive strips are actually a sort of dum dum ....starts off soft and gets semi hard after a time. Vibration supression and support at the same time. Nasty hole in roof is fixed!!




Last edited by Schnellmacher; 10-27-2023 at 06:59 PM.
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Old 10-27-2023, 08:01 PM
  #60  
theprf
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Yeah 1,000 was an exaggeration. I did drill them in a dark unheated garage in December though so it felt like 1,000.
If I had to do 188 plug welds, I think I'd go buy a spot welder. I have also seen these installed with panel bonder adhesive - obviously that is the only choice with a carbon panel.

For the roofliner, I would think that an upholstery shop could make a new one to match the removed one for less than $1000.


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