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Replacing 996 TT coolant expansion tank!

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Old 06-28-2010, 03:23 AM
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K. Roman
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Question Replacing 996 TT coolant expansion tank!

Hi, is there anyone out there with the Workshop Manual for this? I am stuck, and cannot remove the tank. I need some more inspiration. Anyone wanna help out and print and send me a copy, or if it's OK, upload it onto this thread?
If anyone can help me here. Here's what has happened so far in order:

1. Jacked up the car
2. placed jack stands
3. placed jack under engine
4. drained coolant
5. removed IC hoses on Y-Pipe
6. lowered engine with engine screws under car
7. removed hoses on Coolant Expansion tank

Now I'm stuck. I can't seem to remove the coolant tank.
I unscrewed the nut attached to the cars body.
I can't pull it out far enough to remove it from the track it's attached to.
Anyone with experience, please help. I appreciate any info on this.
Best,
Keith
Old 06-28-2010, 12:16 PM
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Macster
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Originally Posted by K. Roman
Hi, is there anyone out there with the Workshop Manual for this? I am stuck, and cannot remove the tank. I need some more inspiration. Anyone wanna help out and print and send me a copy, or if it's OK, upload it onto this thread?
If anyone can help me here. Here's what has happened so far in order:

1. Jacked up the car
2. placed jack stands
3. placed jack under engine
4. drained coolant
5. removed IC hoses on Y-Pipe
6. lowered engine with engine screws under car
7. removed hoses on Coolant Expansion tank

Now I'm stuck. I can't seem to remove the coolant tank.
I unscrewed the nut attached to the cars body.
I can't pull it out far enough to remove it from the track it's attached to.
Anyone with experience, please help. I appreciate any info on this.
Best,
Keith
All I have is:

Unscrew the screw M6X34 on the rear side of the air cleaner housing.

Disconnect the hot film mass air flow meter line of the air cleaner housing. Pull off the electrical wire connector of the hot film mass air flow meter. Open omega clip. Remove electrical wire.

Tilt the air cleaner housing upwards to the right by 90 degs. and then turn the air cleaner housign and remove from the engine compartment.

Unscrew the hose clamp between the air cleaner housing and the cowl. Note: In order to avoid any damage when removing the intake pipes pull off the connector.

Pull off the electrical connector on the solenoid hydraulic valve of the cylinder bank 1-3.

Undo pressure pipe -- middle -- by removing the spring clip, hose clamp, hexagon head bolts [2 I think], and electrical plug..

Pull off vacuum hose tothe control valve.

Unscrew the fuel return line and fuel supply line. It is important to counter when performing this step.

Remove the fuel filter.

Completely remove the fuel filter with holder. To do this bend teh retaining clip upward and at the same time remove the filter with holder.

Remove holder for fuel return line on the intake pipe -- hexago head bolt M6.

Undo 3 fastening screws on the frotn intake distributor separation point.

Remove hose clamp and pull off ventilation hose form intake pipe. Unscrew upper hexagon head bolt, lift intake pipe out of the shaft bolt and remove rearwards. Remove and dispose of the seal.

Disconnect coolant hose with commercially available hose clip.

Unscrew spring band clamp or hose clamp on the coolant expansiion tank.

Prepare auxiliary hose (internal diameter) and length of apporx. 1 meter.

Pull off disconnected coolant hose, push auxiliary hose onto the supports and colllect coolant in a container.

Disconnect electrical plug connection from the sensor for the coolant-level indicator.

Undo the hexagon nut.

Pull coolant expansion tank out of the guide rails and remove rearwards.

Sincerely,

Macster.
Old 06-28-2010, 11:21 PM
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K. Roman
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Thanks, I got the Shop manual now, so it's just a matter of time. Thank you.



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