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Spark Plug Tube Removal Tool - Coming Soon

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Old 03-16-2010, 10:42 AM
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ivangene
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Default Spark Plug Tube Removal Tool - Coming Soon

I have been working on a tool to remove the spark plug tubes on the early 3.4's. Anyone who had tackled this job knows its a PITA and I came up with a perliminary design we are testing this week. I have no doubt it will need a few changes, but at this point its looking pretty good....

Once completed I will make a handful of them and have them cleaned up / anodized and for sale.. trying to keep them below $40/shipped

The basic idea is to push the plunger into the tube, flip the cam lock, and used the lever to pop it out. If it works, each tube will take about 5-10 seconds to remove....

Here are some pics of the first stab - more tools to come, if you have requests, let me know - I might come up with something

Last edited by ivangene; 11-07-2010 at 11:48 AM.
Old 03-16-2010, 10:45 AM
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Marc Gelefsky
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Ed, that is seriously impressive & cool!
I have no idea what I'm looking at but nevertheless
Old 03-16-2010, 10:46 AM
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ivangene
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Thanks Marc!
Old 03-16-2010, 10:56 AM
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Marc Gelefsky
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Whats different between early vs late 3.4's and the 3.6?

Inquiring minds want to know!
Old 03-16-2010, 11:01 AM
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roadsession
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make sure to get it patented
Old 03-16-2010, 11:04 AM
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ivangene
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3.6 doesnt have that part at all? Boxster/Cayman either ??

they changed the valve cover and cam cover to incorporate an aluminum hole that is sealed on the ends, not around the tube. Its quite differant - actually if the later ones leak its a harder job because you have to pull the valve cover to get to the seals... and you cant just "pop" out the one that leaks and move on... though they are a better design and might leak less???
Old 03-16-2010, 11:45 AM
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Paul 996
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Ed,

I can assure you the Boxster has them too, at least the 2.5 motors did from 1997-1999.
Old 03-16-2010, 11:52 AM
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ingenious! nice work,

from someone that works with tools everyday. I too have often made tools for special applications.
Old 03-16-2010, 12:03 PM
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ivangene
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Originally Posted by Paul 996
Ed,

I can assure you the Boxster has them too, at least the 2.5 motors did from 1997-1999.
yes, you are right... not the new ones though
Old 03-16-2010, 03:57 PM
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Barn996
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Nicely done Ed. Good for my 99.
Old 03-16-2010, 05:18 PM
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ivangene
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Steve, I will save one for you if we get a working tool - really close now!
Old 03-16-2010, 05:55 PM
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RF5BPilot
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Nice work.

A tool created by the person who needs it/uses it -- is typically more elegant than one created by someone who just wanted to engineer one.

OK...think big corporate. You need some part on it, like razor blades, that people need to keep buying from you.

Er....ok....don't think big corporate.
Old 03-16-2010, 07:42 PM
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Ahsai
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Hi Ed,

Very nice design! Although I don't need it (I have a 3.6), I can appreciate the design. Good luck with the sale!
Old 03-16-2010, 08:00 PM
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count me in just cause.... I have a 50 dollar harbor freight gc I will use.....

Seriously put me down for one.
Old 03-16-2010, 08:49 PM
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Marc Gelefsky
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Will it work on a GT2?



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