Notices
993 Forum 1995-1998
Sponsored by:
Sponsored by:

DIY - RS Heater Bypass Installation

Thread Tools
 
Search this Thread
 
Old 02-20-2015, 12:38 AM
  #1  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default DIY - RS Heater Bypass Installation

This thread is about how to eliminate the rear heater blower assembly and
replace it with the RS heater bypass option.

What motivates this DIY for me is that recently I did some tuneup work on my
993 and in the process found myself removing and installing the rear heater
blower assembly way too many times. Over the years some of the fasteners have
become stripped and the installation is fussy at best.

Considering the fact that I use the heater maybe 3 times a year here in Southern
California and don’t normally encounter conditions where quickly clearing the
windshield is necessary, I thought it might be worthwhile to try the RS heater
bypass option and see how that works.

Long story short, I think it is a great idea, and specifically I’m talking about my
situation. It might not work for others and you will have to decide that yourself.
But if it does you will realize some nice benefits.

One is the reduced clutter in the engine compartment. Reduced weight as well.
The ability to quickly get at the left side of the engine is really nice. This makes
it easy to quickly get at the vacuum lines and connections for testing which is
something you have to do all the time with this engine. Other maintenance tasks
will be easier and faster with the rear heater blower gone. It literally takes 5
seconds to remove the hot air elbow and get started working.

I boxed all the parts up and put the rear heater blower assembly into storage just
in case I need it someday.

To help seal the the NTC temperature sensor and rear shift flapper valve
connectors, I sourced some injector connector parts from Ballenger Motorsports
in VA. The part number is CONN-85571 if you also want to go this route. This
should help prevent the elements from getting at the metal connectors if I ever
need to return the rear heater blower assembly.

The Porsche parts all came from Sunset Porsche.

DIY instructions are attached and the photo album can be found here:

https://plus.google.com/photos/11229...PaQlvO9pse7jgE
Old 02-20-2015, 07:51 AM
  #2  
jg291446
Burning Brakes
 
jg291446's Avatar
 
Join Date: Apr 2013
Location: MTL, Qc Canada
Posts: 998
Received 6 Likes on 6 Posts
Default

Thanks for posting! I will do it soon and was going to post the DIY but you did it better than I could.

But can you specify which bolts (and where) need to be removed to remove the blower? I heard there is only 2 but not sure where.

Thanks again!
Old 02-20-2015, 10:18 AM
  #3  
redlightrich
Rennlist Member
 
redlightrich's Avatar
 
Join Date: Sep 2013
Location: NJ
Posts: 503
Received 67 Likes on 44 Posts
Default

Thank you for taking the time to post a thorough how to, including part numbers.

These type DIY instructions can really help people who are "on the fence" as to whether or not they can or should do it themselves.

These posts have a tremendous value to the community.

Thanks again

Rich
Old 02-20-2015, 01:46 PM
  #4  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default

Originally Posted by jg291446
Thanks for posting! I will do it soon and was going to post the DIY but you did it better than I could. But can you specify which bolts (and where) need to be removed to remove the blower? I heard there is only 2 but not sure where. Thanks again!
Yes I will post a few more pics to show those bolts later today. There are 2 bolts that hold the blower motor to the manifold.

Sent from my iPhone using IB AutoGroup
Old 02-20-2015, 04:42 PM
  #5  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default Photo showing bolts that hold blower motor to manifold

Here is that photo I mentioned that shows where those two bolts are located.

-bruce


The following users liked this post:
Jascha-M (05-02-2024)
Old 02-20-2015, 05:42 PM
  #6  
uniquenamehere
Three Wheelin'
 
uniquenamehere's Avatar
 
Join Date: May 2011
Location: Ontario, Canada
Posts: 1,294
Likes: 0
Received 151 Likes on 103 Posts
Default

Pardon my ignorance, but what does this blower motor do? You're not completely without heat are you?
Old 02-20-2015, 06:07 PM
  #7  
nine9six
Banned
 
nine9six's Avatar
 
Join Date: Oct 2011
Location: Oregon
Posts: 5,465
Likes: 0
Received 25 Likes on 23 Posts
Default

Hey Bruce,
You know how we all are about photos. How bout a pic of your cleaned up engine compartment!
TIA,
Paul
Old 02-20-2015, 06:28 PM
  #8  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default

Originally Posted by uniquenamehere
Pardon my ignorance, but what does this blower motor do? You're not completely without heat are you?
The main function of the rear heater blower is to act as an auxiliary blower
for the front 2 cabin blowers (fans). The front fans suck the hot air forward
and the rear fan pushes the hot air forward.

The term "heater bypass" may be a misnomer but that is how people refer
to it.

I am not without heat as the engine fan pushes hot air forward, but with less
force than the dedicated auxiliary blower.

Fabspeed has an interesting video about this subject and their own product
which you can see here: http://www.fabspeed.com/993-carrera-...t-bypass-pipe/
Old 02-20-2015, 06:33 PM
  #9  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default

Originally Posted by nine9six
Hey Bruce,
You know how we all are about photos. How bout a pic of your cleaned up engine compartment!
TIA,
Paul
OK! Since you asked, here are two pictures from the photo album linked
to in the initial post.

-bruce





Old 02-20-2015, 08:15 PM
  #10  
OverBoosted28
Rennlist Member
 
OverBoosted28's Avatar
 
Join Date: Nov 2010
Location: Central California
Posts: 3,484
Likes: 0
Received 14 Likes on 13 Posts
Default

Perfect timing. Mines in a box in the garage, waiting to be installed. Just waiting for bridge relay to arrive. I know "could've made a jumper", but I like the clean faux relay.
Old 02-21-2015, 01:35 AM
  #11  
bruce7
Racer
Thread Starter
 
bruce7's Avatar
 
Join Date: Aug 2008
Location: Los Angeles
Posts: 476
Likes: 0
Received 27 Likes on 20 Posts
Default

Originally Posted by OverBoosted28
Perfect timing. Mines in a box in the garage, waiting to be installed. Just waiting for bridge relay to arrive. I know "could've made a jumper", but I like the clean faux relay.
I agree, it makes a nice clean install. Shoot us a pick when you get it installed.
I'd like to see how it looks in a turbo.

-bruce
Old 02-21-2015, 02:10 AM
  #12  
OverBoosted28
Rennlist Member
 
OverBoosted28's Avatar
 
Join Date: Nov 2010
Location: Central California
Posts: 3,484
Likes: 0
Received 14 Likes on 13 Posts
Default

Originally Posted by bruce7
I agree, it makes a nice clean install. Shoot us a pick when you get it installed.
I'd like to see how it looks in a turbo.

-bruce
Will do, but not much to see since it's all buried under the intercooler.
Old 02-21-2015, 08:15 AM
  #13  
uniquenamehere
Three Wheelin'
 
uniquenamehere's Avatar
 
Join Date: May 2011
Location: Ontario, Canada
Posts: 1,294
Likes: 0
Received 151 Likes on 103 Posts
Default

Originally Posted by bruce7
The main function of the rear heater blower is to act as an auxiliary blower
for the front 2 cabin blowers (fans). The front fans suck the hot air forward
and the rear fan pushes the hot air forward.

The term "heater bypass" may be a misnomer but that is how people refer
to it.

I am not without heat as the engine fan pushes hot air forward, but with less
force than the dedicated auxiliary blower.

Fabspeed has an interesting video about this subject and their own product
which you can see here: http://www.fabspeed.com/993-carrera-...t-bypass-pipe/
Excellent...thank you for that!
Old 02-21-2015, 07:32 PM
  #14  
Coop
Rennlist Member
 
Coop's Avatar
 
Join Date: Dec 2006
Location: Toronto, Canada
Posts: 1,090
Received 45 Likes on 32 Posts
Default

FYI on this, take your time. I had to Dremel off 1.5 inches of carbon fiber and re fit to fit after fitting. It works very well, especially with the 964 coded fuse, but is certainly not an easy install due to the bend at the base of the pipe. PM me to find out...
Old 02-21-2015, 09:55 PM
  #15  
RichPugh
Burning Brakes
 
RichPugh's Avatar
 
Join Date: Apr 2013
Location: Baltimore, MD
Posts: 1,029
Received 8 Likes on 8 Posts
Default

Pardon my ignorance but, what is the purpose of the bridge adapter in place of the original heater relay?


Quick Reply: DIY - RS Heater Bypass Installation



All times are GMT -3. The time now is 11:39 AM.