Next steps to tighten up suspension
#16
I have a question. Does it bother anyone that the Elephant bushings are same design for the track and kinematic link as normal, but incorrect in design for the toe and camber link?
The suspension is designed to have elasotomer controlled motion in the Track and Kinematic links to achieve what Porsche calls a "Kinematic Effect" that steers the rear of the car away from oversteer.
For the Carrera RS, Porsche uses a harder durometer elastomer to limit the Kinematic Effect and make the car handle more like a swing axle 911- more oversteer.
Note below the Toe and Camber links have a thinner band of rubber around the central mandrel than the Kinematic and Track links do. This allows a greater potential motion in the track and kinematic links for the Kinematic Effect, could this be a problem installing these thicker rubber bushes in the toe and camber locations?
The RS bushings are much harder and denser than normal C2, we know that, but we don't know if the toe and camber links are perhaps the same hard rubber with a thinner rubber annulus, or if the thinner rubber annulus trumps the additional hardness in limiting motion.
Maybe RS hard bushes are just a good idea held up against old bushes in all locations, but I would like to see Elephant source correct bushes for both locations, not just the Kinematic and Track link.
RS Replacement-----------------Stock Kinematic and Track---------------Toe and Camber
The suspension is designed to have elasotomer controlled motion in the Track and Kinematic links to achieve what Porsche calls a "Kinematic Effect" that steers the rear of the car away from oversteer.
For the Carrera RS, Porsche uses a harder durometer elastomer to limit the Kinematic Effect and make the car handle more like a swing axle 911- more oversteer.
Note below the Toe and Camber links have a thinner band of rubber around the central mandrel than the Kinematic and Track links do. This allows a greater potential motion in the track and kinematic links for the Kinematic Effect, could this be a problem installing these thicker rubber bushes in the toe and camber locations?
The RS bushings are much harder and denser than normal C2, we know that, but we don't know if the toe and camber links are perhaps the same hard rubber with a thinner rubber annulus, or if the thinner rubber annulus trumps the additional hardness in limiting motion.
Maybe RS hard bushes are just a good idea held up against old bushes in all locations, but I would like to see Elephant source correct bushes for both locations, not just the Kinematic and Track link.
RS Replacement-----------------Stock Kinematic and Track---------------Toe and Camber
rear of the A-arm bushes om #4 & #5
For track use a full mono-ball setup w/ locks would be used on the toe link, #2 but that wouldn't be necessary for street use
the joint on #1 is already a mono-ball and is very stiff(when new)
the KT effect comes from the stock soft joint on #5 and further exacerbated by play in #4, if there are mon-***** on #2 and #5(like yours) there is no KT. If the soft joints are retained on #2 & #5 KT is adjusted by changing the caster at #4, the more caster the more the toe will change w/ vertical wheel motion, this is one of the reasons I dislike a tilt kit.
I've had the pleasure of swapping between mine w/ all RS/Elephant and Tarrett mono-ball#2 and a full mono-ball 993, there is little difference so I have put full mono-***** on the back burner.
#17
Yes, after inspection I have the recommendations from a great Porsche specialist. I am now looking for some other’s point of view If I am going to freshen up the suspension then I might as well do some other things.
1) For my non track use car, should I replace the springs then I might as well replace the shock mounts with monoball mounts
2) On rear suspension do I replace the side panel bushings
1) For my non track use car, should I replace the springs then I might as well replace the shock mounts with monoball mounts
2) On rear suspension do I replace the side panel bushings
2) I am not sure what the panel bushings are... but my rear suspension is all stock. The rear bushings still felt tight so I left them alone. The front control arm bushings have the highest incidence for wear and Walrod replacements are a great value for those.
Without driving others cars that have gone a similiar route I would take this project slowly. I went too stiff with my springs the first time out (still driving on them). I don't mind the harsh ride or the NVH, it's the fact that I LOSE significant traction on rough roads because my car hops around that I don't like. Now get me on a nice smooth road and I am all grins
#18
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My wonder is if the replacement at links 2 and 4 with thicker rubber annulus RS designs may make the car better than old worn out rubber, but not as good as if the links were replaced with new links of the correct thickness rubber annulus with less range of motion.
My interpretation of the explanation of the suspensions kinematic geometry is that the main point of deflection is at link 5 for the toe change and deflection at link 4 changes caster and thus the force vector driving the toe in compression of link 5.
In a corner the force makes the outside tire toe in and the inside toe out producing a steering force to counteract oversteer.
I think the reason an adjustment lock out is required when the toe link is turned to a monoball is because the main force is directed at link 5 in cornering and if this link is flexible and the toe link is solid then the force is taken by the toe link where it was not designed to be taken and the adjustment can't resist the force. (this sentence was really screwed up when I hit the post button and I edited it afterward)
I think that perhaps the best combination of street and track is to replace link 5 with a monoball (essentially what Porsche has done on the GT3 RS 4.0) use an RS bushing at link 4 a new camber arm and a Tarrett or new link 2. Then replace the 4 rubber suspension mounts with solid or RS rubber units.
My experience has been that ride is more affected by shock valving than spring rates. My 964 USA Cup (964 RS suspension) which is known to be over damped from the factory, actually seemed to ride better with a change of spring rate from 250 to 450 in the front and 450 to 675 in the rear but with less aggressive shock valving than stock. The car also worked better over rough pavement.
My interpretation of the explanation of the suspensions kinematic geometry is that the main point of deflection is at link 5 for the toe change and deflection at link 4 changes caster and thus the force vector driving the toe in compression of link 5.
In a corner the force makes the outside tire toe in and the inside toe out producing a steering force to counteract oversteer.
I think the reason an adjustment lock out is required when the toe link is turned to a monoball is because the main force is directed at link 5 in cornering and if this link is flexible and the toe link is solid then the force is taken by the toe link where it was not designed to be taken and the adjustment can't resist the force. (this sentence was really screwed up when I hit the post button and I edited it afterward)
I think that perhaps the best combination of street and track is to replace link 5 with a monoball (essentially what Porsche has done on the GT3 RS 4.0) use an RS bushing at link 4 a new camber arm and a Tarrett or new link 2. Then replace the 4 rubber suspension mounts with solid or RS rubber units.
My experience has been that ride is more affected by shock valving than spring rates. My 964 USA Cup (964 RS suspension) which is known to be over damped from the factory, actually seemed to ride better with a change of spring rate from 250 to 450 in the front and 450 to 675 in the rear but with less aggressive shock valving than stock. The car also worked better over rough pavement.
#19
I think the reason an adjustment lock out is required when the toe link is turned to a monoball is because the main force is directed at link 5 in cornering and if this link is flexible and the toe link is solid then the force is taken by the toe link where it was not designed to be taken and the adjustment can't resist the force.
I think that perhaps the best combination of street and track is to replace link 5 with a monoball (essentially what Porsche has done on the GT3 RS 4.0) use an RS bushing at link 4 a new camber arm and a Tarrett or new link 2. Then replace the 4 rubber suspension mounts with solid or RS rubber units.
My experience has been that ride is more affected by shock valving than spring rates. My 964 USA Cup (964 RS suspension) which is known to be over damped from the factory, actually seemed to ride better with a change of spring rate from 250 to 450 in the front and 450 to 675 in the rear but with less aggressive shock valving than stock. The car also worked better over rough pavement.
#20
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From: California Boardwalk, Skanderborg Denmark
One thing Bill alluded to was the wear in the stock forward monoball of link 1 (link 1 is actually formed as one piece with link 5)
I was amazed at how worn and sloppy mine were after 107,000 street miles and thus replaced the lower A arm. So, if one has this issue as well and wants RS rubber, just buy a new RS lower arm from Porsche rather than just a new replacement rubber bushing.
I was amazed at how worn and sloppy mine were after 107,000 street miles and thus replaced the lower A arm. So, if one has this issue as well and wants RS rubber, just buy a new RS lower arm from Porsche rather than just a new replacement rubber bushing.
#21
One thing Bill alluded to was the wear in the stock forward monoball of link 1 (link 1 is actually formed as one piece with link 5)
I was amazed at how worn and sloppy mine were after 107,000 street miles and thus replaced the lower A arm. So, if one has this issue as well and wants RS rubber, just buy a new RS lower arm from Porsche rather than just a new replacement rubber bushing.
I was amazed at how worn and sloppy mine were after 107,000 street miles and thus replaced the lower A arm. So, if one has this issue as well and wants RS rubber, just buy a new RS lower arm from Porsche rather than just a new replacement rubber bushing.
#22
I find it hard to believe that the bushings are done and the ball joints at the other end of the link are still fine. Are the ball joints that durable?
#23
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From: California Boardwalk, Skanderborg Denmark
Bill, I read lots of posts discussing replacement of the bushings in the rear suspension links. In this thread, there are cars with over 100K miles on them and they talk about the slop in them.
I find it hard to believe that the bushings are done and the ball joints at the other end of the link are still fine. Are the ball joints that durable?
I find it hard to believe that the bushings are done and the ball joints at the other end of the link are still fine. Are the ball joints that durable?
One does get a new rear ball joint with a new lower control arm though.
#24
Interestingly, the mono-***** in my a-arms & all ball joints still feel good w/ ~100k. The rear a-arm bushings look OK but the k-arm bushings have crept a fair bit, not torn though. The camber arm bushings have seen better days.
To the OP > leave the rear alone unless something is broken.
Not sure what you mean by 'tighten up' but stiffer bushings will tend to transmit more impact harshness over sharp bumps while stiffer shocks will make it feel like the body of the car is following the road more closely..
#25
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From: California Boardwalk, Skanderborg Denmark
Here is how I think the system works:
Below is a scan of Porsche's explanation of the 993 Kinematics. I have added numbers, text and arrows to the illustration with number 188 at lower right of it.
I labeled the link numbers as seen from above that correlate to illustration with 190 at the lower left.
Note that there is a squiggle line at 5 to indicate this is a relatively "squishy" link. Link 1 rotates around a monoball at the forward pivot in the box next to the 1 and link 5 moves either in or out depending on what side of car it is on during cornering, this motion is resisted by link 2 and the wheel turns.
The vertically canted line in illustration 190 is the virtual axis of rotation of the wheel.
Note the distance between the large force arrow tip and the curly arrow in illustration 190, it is important because its length is proportional to the force acting on link 5. This distance is controlled by the caster change allowed by link 4 and is set during alignment.
The squishy bushing in link 5 and the bushing in link 4 are the ones changed in the RS to harder material to limit the motion in these bushings and thus the kinematic steering effect during cornering.
Monoballs at links 4 & 5 would eliminate the design kinematic effect, but now there can be minor kinematic affects in toe and camber due to compression of the remaining bushings during cornering.
Also, this is why I think the monoballs wear out relatively quickly if installed in link 2 because then the load tends to all go link 2 rather than shared with link 5.
What do you guys think?
Below is a scan of Porsche's explanation of the 993 Kinematics. I have added numbers, text and arrows to the illustration with number 188 at lower right of it.
I labeled the link numbers as seen from above that correlate to illustration with 190 at the lower left.
Note that there is a squiggle line at 5 to indicate this is a relatively "squishy" link. Link 1 rotates around a monoball at the forward pivot in the box next to the 1 and link 5 moves either in or out depending on what side of car it is on during cornering, this motion is resisted by link 2 and the wheel turns.
The vertically canted line in illustration 190 is the virtual axis of rotation of the wheel.
Note the distance between the large force arrow tip and the curly arrow in illustration 190, it is important because its length is proportional to the force acting on link 5. This distance is controlled by the caster change allowed by link 4 and is set during alignment.
The squishy bushing in link 5 and the bushing in link 4 are the ones changed in the RS to harder material to limit the motion in these bushings and thus the kinematic steering effect during cornering.
Monoballs at links 4 & 5 would eliminate the design kinematic effect, but now there can be minor kinematic affects in toe and camber due to compression of the remaining bushings during cornering.
Also, this is why I think the monoballs wear out relatively quickly if installed in link 2 because then the load tends to all go link 2 rather than shared with link 5.
What do you guys think?
Last edited by Cupcar; 10-11-2012 at 06:12 PM.
#26
Here is how I think the system works:
Below is a scan of Porsche's explanation of the 993 Kinematics. I have added numbers, text and arrows to the illustration with number 188 at lower right of it.
I labeled the link numbers as seen from above that correlate to illustration with 190 at the lower left.
Note that there is a squiggle line at 5 to indicate this is a relatively "squishy" link. Link 1 rotates around a monoball at the forward pivot in the box next to the 1 and link 5 moves either in or out depending on what side of car it is on during cornering, this motion is resisted by link 2 and the wheel turns.
The vertically canted line in illustration 190 is the virtual axis of rotation of the wheel.
Note the distance between the large force arrow tip and the curly arrow in illustration 190, it is important because its length is proportional to the force acting on link 5. This distance is controlled by the caster change allowed by link 4 and is set during alignment.
The squishy bushing in link 5 and the bushing in link 4 are the ones changed in the RS to harder material to limit the motion in these bushings and thus the kinematic steering effect during cornering.
Monoballs at links 4 & 5 would eliminate the design kinematic effect, but now there can be minor kinematic affects in toe and camber due to compression of the remaining bushings during cornering.
Also, this is why I think the monoballs wear out relatively quickly if installed in link 2 because then the load tends to all go link 2 rather than shared with link 5.
What do you guys think?
Below is a scan of Porsche's explanation of the 993 Kinematics. I have added numbers, text and arrows to the illustration with number 188 at lower right of it.
I labeled the link numbers as seen from above that correlate to illustration with 190 at the lower left.
Note that there is a squiggle line at 5 to indicate this is a relatively "squishy" link. Link 1 rotates around a monoball at the forward pivot in the box next to the 1 and link 5 moves either in or out depending on what side of car it is on during cornering, this motion is resisted by link 2 and the wheel turns.
The vertically canted line in illustration 190 is the virtual axis of rotation of the wheel.
Note the distance between the large force arrow tip and the curly arrow in illustration 190, it is important because its length is proportional to the force acting on link 5. This distance is controlled by the caster change allowed by link 4 and is set during alignment.
The squishy bushing in link 5 and the bushing in link 4 are the ones changed in the RS to harder material to limit the motion in these bushings and thus the kinematic steering effect during cornering.
Monoballs at links 4 & 5 would eliminate the design kinematic effect, but now there can be minor kinematic affects in toe and camber due to compression of the remaining bushings during cornering.
Also, this is why I think the monoballs wear out relatively quickly if installed in link 2 because then the load tends to all go link 2 rather than shared with link 5.
What do you guys think?
I don't understand the reference to castor force
#27
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From: California Boardwalk, Skanderborg Denmark
The wheels both rotate inward with braking and that force is proportional to the camber force line dimension.
#28
again replace the soft #5 bush w/ a harder RS(to greatly limit) or monoball(to eliminate) and you have a 996/997 rear suspension which does not have KT, You can adjust castor though(this is fixed on a 996/997) which affects the camber and toe patterns
#29
^^ the later cars don't have the provision to adjust the angle (castor) of the instant center (blue line) but still have some amount of rear toe-in due to lateral loading. This is tuned-in via different relative bushing stiffness. Presumably, a longer wheelbase & electronics in the newer cars allows a reduction in 'compliance steer' while still being sufficiently spin-resistant. The terminology is somewhat misleading since Porsche refers to alignment changes due to suspension motion as 'kinematics' in the later tech manuals.
For the same reason, replacing bushing #5 with a monoball would be bad idea without also installing a monoball in the toe link (bushing #2) - the softer rear bushing would result in toe out.
I think the loads through the various arms are determined by their relative locations, meaning that the toe links share the majority of cornering loads w/ the a-arms in a 993. This in unfortunate as any slippage back there results in toe-out. The other downside is that compressing bushing #5 draws the bottom of the wheel inward, reducing camber. This is reduced somewhat by using the same, softer bushing in position #4 but not fully.
The 991 was cleverly redesigned to move the toe link above & ahead of the axle - this still allows for tuning of toe in due to cornering loads, but reduces the influence on camber.
For the same reason, replacing bushing #5 with a monoball would be bad idea without also installing a monoball in the toe link (bushing #2) - the softer rear bushing would result in toe out.
I think the loads through the various arms are determined by their relative locations, meaning that the toe links share the majority of cornering loads w/ the a-arms in a 993. This in unfortunate as any slippage back there results in toe-out. The other downside is that compressing bushing #5 draws the bottom of the wheel inward, reducing camber. This is reduced somewhat by using the same, softer bushing in position #4 but not fully.
The 991 was cleverly redesigned to move the toe link above & ahead of the axle - this still allows for tuning of toe in due to cornering loads, but reduces the influence on camber.
#30
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From: California Boardwalk, Skanderborg Denmark
Interesting on the new 996/997/991 suspension details.
Except the GT3 engine, I have not even looked at one of the new water cars yet in detail.
Tosi- Do you have access to the Porsche company intranet? You seem to have interesting information.
Except the GT3 engine, I have not even looked at one of the new water cars yet in detail.
Tosi- Do you have access to the Porsche company intranet? You seem to have interesting information.