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4.5hrs to replace lower valve cover gaskets?

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Old 12-06-2011, 05:17 PM
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2qwik4u
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Default 4.5hrs to replace lower valve cover gaskets?

I bring my car to Indy for an oil change and new tires so I said what the heck replace the valve cover gaskets not a big job, right? He says bout 4.5hrs, huh? I couldn't help question him on that so he gave me print out from the All Data software and showed me. Sure enough that's what it calls for.
I thought 1-1.5hrs tops.

Any thoughts...
Old 12-06-2011, 05:37 PM
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Paddy
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I replaced mine in under an hour.
Old 12-06-2011, 05:56 PM
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TheOtherEric
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4.5 for just the lowers seems a bit steep; I'd guess more like 3 hrs. I can't imagine how it could be done in 1 hr, and I've done it probably 3 times. Seems easy in theory but there's stuff in the way that makes a couple screws hard to get to. And you have to be careful because you DON'T want to strip a screw head.

Does 4.5 include uppers too?
Old 12-06-2011, 06:16 PM
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bobt993
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Eric is right 1hour with a track car because the exhaust/headers are gone and or much more simple other wise couple of hours being careful and not snapping bolts etc. I have done top and bottom covers with engine in the car and even all the hydraulic lifters, but it requires some tricks and a big box of tools.
Old 12-06-2011, 06:18 PM
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Paddy
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Sorry, I should have mentioned I have Super Cup mufflers that are very easy to drop for access to troublesome bolts. I also replaced all my bolts with new ones from Porsche.
Old 12-06-2011, 06:25 PM
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Benton
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I was about to nickname you the lightning wrench. Good idea on the bolts; I have the gaskets, but I should get a set of those as well.
Old 12-06-2011, 06:43 PM
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2qwik4u
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All data states 4.5 for lowers only. So what would you guys say is a realistic time? What needs to come off. Btw, been going to my Indy for a long time and trust him only. He is not a Porsche only shop, it's a foreign repair shop, but he works on plenty of p-cars.
Old 12-06-2011, 08:05 PM
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k722070
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his book time of 4.5 hours must be start to finish and include time for some rusted muffler strap bolts or a stripped valve cover allen screw. if you're doing plugs you could figure the covers would only add an hour, adding the job to new tires all you've saved is the time it took to get the car up on a lift and wheels off. maybe 30 minutes?
if the covers are seeping give a quarter or half turn to the allen screws in the area and wait for a bigger job at your shop to replace the gaskets.
if they are leaking bad its actually an easy diy, certainly easier than changing the oil. and I'm going to say 4.5 hours for a first time diy. for a shop that works on p-cars, has to be in the 3 hours or less that eric posted.
Old 12-06-2011, 08:08 PM
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skl2
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Originally Posted by k722070
his book time of 4.5 hours must be start to finish and include time for some rusted muffler strap bolts or a stripped valve cover allen screw. if you're doing plugs you could figure the covers would only add an hour, adding the job to new tires all you've saved is the time it took to get the car up on a lift and wheels off. maybe 30 minutes?
if the covers are seeping give a quarter or half turn to the allen screws in the area and wait for a bigger job at your shop to replace the gaskets.
if they are leaking bad its actually an easy diy, certainly easier than changing the oil. and I'm going to say 4.5 hours for a first time diy. for a shop that works on p-cars, has to be in the 3 hours or less that eric posted.
be careful over tightening the covers, they can warp and leak more.
Old 12-06-2011, 08:22 PM
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TheOtherEric
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Originally Posted by skl2
be careful over tightening the covers, they can warp and leak more.
+1. I'd be really surprised if tightening the covers would do any good, and indeed might just do some bad (maybe warping the covers or causing a screw head to strip later). The screws don't want much torque, and most people just use the little L-shaped allen wrench and go finger tight.
Old 12-06-2011, 08:25 PM
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TheOtherEric
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p.s. to the OP -- if you're cheap enough to haggle over one hour of shop labor, then you're a prime candidate for a simple DIY like this! It's one of the easier DIYs, so we cheap bastards would never pay to have it done.
Old 12-06-2011, 09:03 PM
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IXLR8
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Originally Posted by skl2
be careful over tightening the covers, they can warp and leak more.
They have a torque specification: 9.7 Nm or 7 lbf.ft.

Mine are still bone dry almost two years later...using stock Porsche covers.
Old 12-06-2011, 09:08 PM
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2qwik4u
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1hr? I thought valve cover gaskets was a 1hr job, per p-car.com. Indy quoted me 4.5 so difference was 3.5hrs. But I am still a cheap bastard!
Old 12-06-2011, 09:27 PM
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77'3.6vram
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Porsche book time is double what a real master mechanic takes.Porsche has to charge you to do the job twice because of there two year warentee.Half the time the kids they have working at the dealerships f--k up and the work has to be redone.So 2 hours and 45 minutes it is.An independent should not have the nerve to charge book time.They can not compete with the pice of mind a Dealer warrantee comes with.Knowing that I can drive across the country and a year and a half later and have warrantee work done on a gasket job at any dealer in any major city is what the book time represents.Not how long a job actually takes to do.Independents like yours are out of the minds to quote you book time.Something all non-dealer wrenches reading this should try and get there swollen heads around.
Old 12-06-2011, 09:30 PM
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MarkD
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4.5 hours is pretty high, IMO.

As a point of reference, we do them in about half that time and that includes removing grime and as much accumulated oil as we can clean off of the top of the heat exchangers (without removing them)...


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