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Another way to get at the ignition wire blocks

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Old 03-23-2009, 12:18 PM
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User 122821
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Default Another way to get at the ignition wire blocks

In reading the DIY (http://www.pcarworkshop.com/index.ph...re_Replacement) for replacing the spark plug wires, I knew I couldn't get my hands and arms in between the intake runners. After looking at the possible ways to get to the two wire blocks that have to be removed, I removed the lower throttle valve ('96) which gave me a large area for reaching the four screws hold down the wires under the intake.

Old 03-23-2009, 12:42 PM
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viperbob
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Easiest way is to lower the motor as much as possible on the engine mounts. Then simply (relative term) loosen the six clamps holding the intake to the rubber connectors to the fuel injector blocks. Now raise the intake. Use LOTS of whatever oil spray you have when reinserting the runners in the rubber connectors...
Old 03-23-2009, 12:59 PM
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Robin 993DX
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Bob,

I found using brake parts cleaner works well as a lub to disconnect rubber hose and connectors. Just pry open the rubber hose a little and spray a little BPC and then it comes off with ease.

Just sharing some tips.
Old 03-23-2009, 01:02 PM
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Originally Posted by Robin 993DX
Bob,

I found using brake parts cleaner works well as a lub to disconnect rubber hose and connectors. Just pry open the rubber hose a little and spray a little BPC and then it comes off with ease.

Just sharing some tips.
Yep Robin, just as long as you use something and it will come off and go on MUCH easier...
Old 03-23-2009, 02:12 PM
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NP993
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I wouldn't use a petroleum-based lubricant on rubber, which over the long term will rot the rubber. IMHO, silicone spray is much better.
Old 03-23-2009, 02:18 PM
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Originally Posted by viperbob
Easiest way is to lower the motor as much as possible on the engine mounts. Then simply (relative term) loosen the six clamps holding the intake to the rubber connectors to the fuel injector blocks. Now raise the intake. Use LOTS of whatever oil spray you have when reinserting the runners in the rubber connectors...
Humm, the two bolts on the throttle valve seems easier than lowering the motor and loosing six clamps. It shows there are so many ways to get this done.
Old 03-23-2009, 02:57 PM
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Toddimus
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Originally Posted by Noah
I wouldn't use a petroleum-based lubricant on rubber, which over the long term will rot the rubber. IMHO, silicone spray is much better.
FWIW, I believe I've read that silicone is really, really bad for catalytic converters so I wouldn't use it anywhere on the intake system, especially inside the rubber mating tubes. Just my $.02
Old 03-23-2009, 03:50 PM
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Originally Posted by Toddimus
FWIW, I believe I've read that silicone is really, really bad for catalytic converters
I believe it's the O2 sensors that fail with exposure to silicone.

http://www.picoauto.com/applications/lambda-sensor.html
A lambda sensor’s normal life span is 30,000 to 50,000 miles, but the sensor may fail prematurely if it becomes clogged with carbon, or is contaminated by lead from leaded petrol or silicone from an antifreeze leak or from silicone sealer.
Old 03-23-2009, 04:45 PM
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Originally Posted by flying_low
I believe it's the O2 sensors that fail with exposure to silicone.

http://www.picoauto.com/applications/lambda-sensor.html
You're absolutely right. That's what I was trying to remember. I basically filed away in my brain the idea that I shouldn't use silicone in/around the intake/exhaust.

In any event, you'd still be running the risk of having silicone being breathed in and exhausted out past the sensors. Lambda sensors aren't cheap and there would be four of them to replace!
Old 03-23-2009, 07:42 PM
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In my experience the VRAM manifold can be lifted (and even removed and installed) without dropping the engine at all.
Old 03-23-2009, 08:12 PM
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Armorall (or similar) or even just soapy water work well to lubricate rubber w/ no nasty side effects
Old 03-24-2009, 12:00 AM
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I think Armorall has silicon in it -- How about good ole WD40?
Old 03-24-2009, 12:30 AM
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Okay, if I ever have to do this, here's what I'm using:



Old 03-24-2009, 07:50 AM
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Originally Posted by jmarch
In my experience the VRAM manifold can be lifted (and even removed and installed) without dropping the engine at all.
But it takes about 45 seconds to lower the motor a couple of inches. Those couple of inches make the job MUCH easier.
Old 03-25-2009, 02:56 AM
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Originally Posted by viperbob
But it takes about 45 seconds to lower the motor a couple of inches. Those couple of inches make the job MUCH easier.
I agree, although without a lift, lowering the engine requires the always fun "suspend the car and support the engine" dance


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