Deutsch Nine Turbo RS Replica get’s a sunroof delete and fresh paint AGAIN!!!
#1
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From: Cheshire, England & Trosa, Sweden
Deutsch Nine Turbo RS Replica get’s a sunroof delete and fresh paint AGAIN!!!
Hi gents it’s been I while since either myself or Beni have posted on the 968 board mainly because the project car got put on hold as we’ve simply been too busy but we managed to find 4 days last week to blow the cobwebs of her.
We managed to locate a 944 N/A in a breakers yard in East Germany so after a quick phone call the sale was done. The owner of the transaxle breakers yard also has a small workshop so Beni decided on a quick work holiday over there loaded the trailer and some tools and off he went on the 400 miles drive.
He arrived last on Monday night and unloaded the car ready to start work on her the next morning at 7:00 am.
Within 1 hour he removed the roof by drilling out the spot welds on both the 968 project car and also the donor roof:
The donar roof skin:
Showing the roof completely removed - quite an easy job to be honest:
Time to clean up some rust:
She meets her new roof:
Nearly finished the tack welding:
Start to tin load rather than use filler for a better than factory finish:
Look how smooth and clean this technique is:
Rolled outside for a quick inspection in the sun:
Adding new pins for the side trims:
This brings us to the end of the first days work
The next moring with the roof fully installed and cleaned up ready for primer:
Time for the fun part (the primer) and yes the car was completely repainted again:
Looking lovely if I don't mind saying so myself:
Prepaired for a "DRY" flat sand first rubbing black powder over the primer:
Quick shot from the inside which we will address next week:
She's ready for color coat:
This is "gun finish" i.e. no machine polishing required and no orange peel:
The bussiness end, or "top" in this case:
Loaded for the return 400 mile journey back to our factory in Switzerland looking stunning in the sun and after a brand new windscreen was fitted on site:
The bonnet is past repair hence why no paint plus awaiting the 968 Turbo NACA and IC vents:
We also picked up a set of manual windows from the breakers which we will detail the fitting process shortly plus the interior.
A big thanks to Beni for a weeks very hard work and the helpers at the breakers
Best regards,
Mark
We managed to locate a 944 N/A in a breakers yard in East Germany so after a quick phone call the sale was done. The owner of the transaxle breakers yard also has a small workshop so Beni decided on a quick work holiday over there loaded the trailer and some tools and off he went on the 400 miles drive.
He arrived last on Monday night and unloaded the car ready to start work on her the next morning at 7:00 am.
Within 1 hour he removed the roof by drilling out the spot welds on both the 968 project car and also the donor roof:
The donar roof skin:
Showing the roof completely removed - quite an easy job to be honest:
Time to clean up some rust:
She meets her new roof:
Nearly finished the tack welding:
Start to tin load rather than use filler for a better than factory finish:
Look how smooth and clean this technique is:
Rolled outside for a quick inspection in the sun:
Adding new pins for the side trims:
This brings us to the end of the first days work
The next moring with the roof fully installed and cleaned up ready for primer:
Time for the fun part (the primer) and yes the car was completely repainted again:
Looking lovely if I don't mind saying so myself:
Prepaired for a "DRY" flat sand first rubbing black powder over the primer:
Quick shot from the inside which we will address next week:
She's ready for color coat:
This is "gun finish" i.e. no machine polishing required and no orange peel:
The bussiness end, or "top" in this case:
Loaded for the return 400 mile journey back to our factory in Switzerland looking stunning in the sun and after a brand new windscreen was fitted on site:
The bonnet is past repair hence why no paint plus awaiting the 968 Turbo NACA and IC vents:
We also picked up a set of manual windows from the breakers which we will detail the fitting process shortly plus the interior.
A big thanks to Beni for a weeks very hard work and the helpers at the breakers
Best regards,
Mark
#5
Looks great but have a question or maybe just a thought............
With the top off it would have been the perfect time to weld in the roll cage. The roll cage in a RS is a pretty elaborate piece of art / safety equipment.
Cheers, Joel
Next project 968 Turbo RS clone........
With the top off it would have been the perfect time to weld in the roll cage. The roll cage in a RS is a pretty elaborate piece of art / safety equipment.
Cheers, Joel
Next project 968 Turbo RS clone........
Last edited by Joel8005; 06-15-2009 at 05:31 PM. Reason: spelling
#6
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Looks Great! What are you going to do with the hood?
This car has been involved in various accidents in the past includig a roll over and the original repair to the roof was poor to say the very least.
Looks great but have a question or maybe just a thought............
With the top off it would have been the perfect time to weld in the roll cage. The roll cage in a RS is a pretty elaborate piece of art / safety equipment.
With the top off it would have been the perfect time to weld in the roll cage. The roll cage in a RS is a pretty elaborate piece of art / safety equipment.
The main priority now is to install a couple of 968 CS bucket seats plus carpet so we can then concentrate on adding the KW Ver.3 suspension and then a Turbo lump. We will ditch all the 968 wiring and install a complete 951 wiring loom which is easier than messing about with the current loom.
For the time being we will paint the cup wheels Maritime blue in true CS fashion until we find another set of 18" factory Speedlines as the ones Beni has are going to be fitted to his 951 which is currently having a full repaint.
Our priorities at the moment is our 951 wide body dedicated race car which is moving along nicely and we want that finished as soon as possible
Cheers,
Mark
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#8
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1 week off mate and that was part of the reason for quickly prepairing the 968 so we have something to picture it on
I simply can't wait to see it fitted which will finish this project off perfectly.
Our 968 Aero Windscreen deflector is also nearly ready to launch which again will be fitted to this car - now we just need a new hood as we currently don't make these in FRP
I simply can't wait to see it fitted which will finish this project off perfectly.
Our 968 Aero Windscreen deflector is also nearly ready to launch which again will be fitted to this car - now we just need a new hood as we currently don't make these in FRP
#11
We managed to locate a 944 N/A in a breakers yard in East Germany
Can understand why you guys had it done over there, labor cost are much lower in the easten part of the Germany than in Switzerland.
#12
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I think that's the place Olli but will check and yes you are very right labour costs over there are extremely cheap compared to Switzerland and we will get them to help us on projects in the future if feasible as it’s a long drive. The 993 will be going there shortly for jig work which Beni this time will not be getting involved with much to his relief mate
Beni was telling me that the average monthly wage over there is about 700 Euros ... I do not know how they manage to live on that!
Beni was telling me that the average monthly wage over there is about 700 Euros ... I do not know how they manage to live on that!
#13
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Yes that's the place were we got the new roof from: http://diweis.com/ but I'm sure that the workshop used was further down the road but will ask Beni as I know he stayed in there guest house.
Have you purchased any parts from them before? Beni was saying the have about 80 transaxles they are currently breaking.
Cheers, Mark
Have you purchased any parts from them before? Beni was saying the have about 80 transaxles they are currently breaking.
Cheers, Mark
#14
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Pics of the 951 wide body?
We are along way off yet as can be seen