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Made new custom exhaust (pics)

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Old 06-24-2010, 08:08 AM
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Motilev
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Cool Made new custom exhaust (pics)

Hi!
Want to show you some fotos of my new custom made free flown exhaust.

Its consist of free flow muffler right of the turbo, with 3 inc in and out, and polish 3 inch round tip.
Its weigh about 3 kgs, compare with stock cat+secondary muffler.







Here weigh of stock secondary muffler:


Here stock cat:


Here stock WG with pipe and cat, we put lightweight Tial (0,8 kg):


Here Tial WG with wg-pipe prototype - it is no final, it has 40 mm diameter, I think it is enough for WG with 38 mm out:


Now we are working with tips. Or keep racing look pipe?


Also we put out Air injection, here main part, with all stuff it weigh about 8 kg:


Exhaust has good sound, very powerful, its not too loud like full bypass

Here a little video I made, I will made a few new videos when we finish tips

http://www.youtube.com/watch?v=hjggV0EynNc
Old 06-24-2010, 08:11 AM
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Motilev
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Made some vids (after two weeks )!

Sorry, made by my Iphone, no good sound at near revs, but true at accelerating at cruising.

I think not bad sound for Turbo Deep at the ideling, troating at pre boost rpm, and nice screaming WG sound at full boost.

Here revs and 1st gear take of:

http://www.youtube.com/watch?v=1zNFgdFaN2c

2nd gear take off

http://www.youtube.com/watch?v=cqFQh...layer_embedded

3rd gear cruising at 3000rpm

http://www.youtube.com/watch?v=-mdq2-szZgs

Sorry for my English

Last edited by Motilev; 07-03-2010 at 05:18 PM.
Old 06-24-2010, 09:55 AM
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Megatron-UK
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Your English is very good. Much better than our Russian, I would guess

Nice work on the exhaust btw, good alternative to an off the shelf setup.
Old 06-24-2010, 10:50 AM
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Metal Guru
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Good job.
Now you need to replace the heat exchangers and j-pipe with headers.
Old 06-24-2010, 11:06 AM
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Boeing 717
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Thats great Motilev, do you only have 3 cylinders turning the turbo??? It sounds great put up more vids of it.
Old 06-24-2010, 12:06 PM
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Motilev
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Originally Posted by Boeing 717
Thats great Motilev, do you only have 3 cylinders turning the turbo??? It sounds great put up more vids of it.
Nice joke, Jerry

I have stock headers its not simmetrical desing like aftermarket headers,
thats stock/FS headers:


I will made more vids when we finished tips
Old 06-24-2010, 12:54 PM
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Boeing 717
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Ah ok, now i see, ive never seen the stock header design. That makes sense.
Old 06-24-2010, 03:13 PM
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eyue
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keep posting Motilev, would like to know your progress !!!!
Old 06-25-2010, 05:35 AM
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turboholic
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hy motilev, nice work
which freeflowmuffler did you use for your setup?
sounds good!!!
keep it up
Old 06-25-2010, 06:28 AM
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Motilev
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Originally Posted by turboholic
hy motilev, nice work
which freeflowmuffler did you use for your setup?
sounds good!!!
keep it up
It is Russian Stainless Steel racing mulller MG-Race - cheap and good quality)) we use this mufflers at all custom setups.
leight about 500 mm, in/out 76 mm (3 inch)
Old 06-25-2010, 09:29 AM
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I like your setup, I ran full bypass on my car numerous times and it was just wayyyy too loud but this muffler dampens it down a bit at least. I like the crackles and pops when you lift the throttle...
Old 06-25-2010, 02:00 PM
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Originally Posted by Boeing 717
Ah ok, now i see, ive never seen the stock header design. That makes sense.
It's an awful design, be thankful you haven't!
Old 06-26-2010, 05:25 AM
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zarpoxx
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thank you for sharing with us.

Good job!
Old 06-26-2010, 02:53 PM
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Boeing 717
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Originally Posted by Megatron-UK
It's an awful design, be thankful you haven't!
Yea that seems to be the word on the street.
Old 06-26-2010, 06:44 PM
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Motilev
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Yersterday came to night racing, take some races with 400 hp Bmw 135
Here results, I think not bad for 17 years old car

180+ mph...

http://www.youtube.com/watch?v=8vbeow91mvQ

http://www.youtube.com/watch?v=rhMl3...layer_embedded

PS. We finished work with tips, tommorow I will make more photos and vids with sound of exhaust
Also we relocate fuel cut boost switch, now it works much better


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